An injection molding apparatus and method of fabricating a molded part are provided. The apparatus may include a barrel, a nozzle enclosing an end of the barrel and defining an opening in fluid communication with an inside of the barrel, and an extrusion screw positioned at least partially inside the barrel and rotatable relative to the barrel. The extrusion screw may include a screw tip. Relative axial movement between the barrel and the extrusion screw may open or close the opening of the nozzle to permit or prevent, respectively, material flow through the opening of the nozzle. The method may include clamping a mold, opening a nozzle, rotating the extrusion screw to pump a molten material into the mold until the mold is filled, closing the nozzle, and unclamping the mold to release a molded part.

Provided are a polyamide composition containing a polyamide (A) having a melting point of 280 C. or higher and a flame retardant (B), which is such that, when a melt of the polyamide composition is injection-molded with a mold having a thickness of 0.5 mm and a width of 40 mm under the condition of a cylinder temperature higher by 20 C. than the melting point of the polyamide (A), an injection pressure of 74 MPa and a mold temperature of 140 C., the flow length is 40 mm or more, and that the melt flow rate at a temperature of 320 C. and under a load of 2.16 kg is 15 g/10 min or less; and a molded article of the polyamide composition.

An injection molding machine includes a heating cylinder having a gas inlet, a screw, a gas cylinder, a pressure reducing valve configured to reduce a primary pressure of a gas from the gas cylinder to a secondary pressure, a gas supply portion configured to supply the gas at the secondary pressure to the gas inlet, an injection material pressure detection device configured to detect an injection material pressure in a vicinity of the gas inlet, and a controller. The controller is configured to detect an abnormality by comparing the injection material pressure with the secondary pressure.

An injection molding condition generation system improves the quality of injection molding. The injection molding condition generation system acquires a material property value of a resin material and an injection molding condition using the first resin material based on a target value of a quality parameter related to a quality of a molded article, the first material property value, and a predetermined relational expression. The predetermined relational expression indicates a relation among the material property value of the resin material, a plurality of injection molding conditions input to an injection molding machine, and a quality parameter related to the quality of the molded article molded by the injection molding machine based on the material property value and the injection molding conditions, and is generated based on data accumulated in the memory in association with the material property value of the resin material, the injection molding conditions, and the quality parameter.

Performance of an injection molding machine is improved. The injection molding machine includes: a central controller centrally controlling an injection molding operation; a first injection apparatus performing an injecting operation of material, based on a first injection start signal output from the central controller; a second injection apparatus performing an injecting operation of material, based on a second injection start signal output from the central controller; and a mold clamping apparatus performing a mold clamping apparatus. The injection molding machine is configured to adjust a time difference between a first injection start timing of the material injected from the first injection apparatus and a second injection start timing of the material injected from the second injection apparatus.

A control system and a control method of manufacturing injection molding products are provided. The control system includes an injection molding machine, an information input interface, a computing server and a data conversion device. At first, product information is inputted through the information input interface. The product information is transmitted to the computing server, and then the computing server determines injection molding parameters according to the product information. The injection molding parameters are transmitted to the information input interface. After data conversion through the data conversion device, the injection molding machine is controlled to manufacture the injection molding products according to the converted injection molding parameters.

A controller for an injection molding system is in communication with a melt flow control unit, a gas assist control unit, and a gas counter pressure control unit. The controller can effect real-time adjustments to gas assist pressure and/or gas counter pressure as a function of melt pressure or flow front position.

An injection molded article comprising a thin-walled body portion formed from a polymer-based resin derived from cellulose, wherein the thin-walled body portion comprises: i. a gate position; ii. a last fill position; iii. a flow length to wall thickness ratio greater than or equal to 100, wherein the flow length is measured from the gate position to the last fill position; and iv. a wall thickness less than or equal to about 2 mm; and wherein the polymer-based resin has an HDT or at least 95 C., a bio-derived content of at least 20 wt %, and a spiral flow length of at least 3.0 cm, when the polymer-based resin is molded with a spiral flow mold with the conditions of a barrel temperature of 238 C., a melt temperature of 246 C., a molding pressure of 13.8 MPa, a mold thickness of 0.8 mm, and a mold width of 12.7 mm.

Provided is a molded article comprising an aliphatic polyester. The aliphatic polyester is at least one selected from the group consisting of polyglycolic acid and a copolymer of a glycolic acid monomer and a monomer other than the glycolic acid monomer. The molded article has a uniaxial compressive strength at a temperature of 23 C. of greater than 250 MPa and not greater than 350 MPa.

A method of forming a vehicular camera module includes providing an imager circuit board, a connector circuit board and a lens holder for holding a lens assembly. A lens holder and imager circuit board and connector circuit board construction is placed in a first mold and datumed in the first mold by a portion of the lens holder. An inner molded construction is formed by molding an inner molding over the circuit boards and a portion of the lens holder. The inner molded construction is placed in a second mold and datumed in the second mold by the portion of the lens holder. An outer molded construction is formed by molding an outer molding over the inner molding and over another portion of the lens holder. The outer molded construction may include a connector portion that is configured to connect to a connector end of a vehicular wire harness.