According to one embodiment, a mold includes a substrate clamping surface, a cavity, a suction part, a vent, an intermediate cavity, and an opening/closing part. The substrate clamping surface contacts a surface of a processing substrate. The cavity is recessed from the substrate clamping surface. The suction part is recessed from the substrate clamping surface. The vent is provided on a path between the cavity and the suction part, communicates with the cavity, is recessed from the substrate clamping surface to a vent depth. The intermediate cavity is provided between the vent and the suction part on the path, communicates with the vent, and is recessed from the substrate clamping surface to an intermediate cavity depth deeper than the vent depth. The opening/closing part opens and closes the path and is provided between the intermediate cavity and the suction part on the path.

Provided are a control device and a control method for an injection molding machine that carries out a punching step with high reliability. A control device for an injection molding machine, the control device being equipped with: a mold opening/closing unit that integrally moves a fixed mold and a moving mold of a mold of the injection molding machine in the opening direction from a state where the mold is closed, thereby creating a gap between the fixed mold and a mounting plate; an insertion member control unit for inserting an insertion member into the gap; an assessment unit for assessing whether the insertion member has been inserted into the gap; and a push control unit for pushing out a punching pin when the insertion member has been assessed to have been inserted into the gap.

An injection molding system according to an aspect of the present disclosure is for performing insert molding, and includes: an opening-closing mechanism configured to open and close a pair of molds; an injection device configured to inject a resin into a space that is formed between the pair of molds when the pair of molds has been closed; and a positioning mechanism having a holding member configured to hold an insert part, the positioning mechanism configured to position the insert part between the pair of molds, and to cause the holding member to continue holding the insert part between the pair of molds even after the opening-closing mechanism starts to operate to close the pair of molds.

In the present invention, constructed is a highly reliable system that does not allow unforeseen conditions to occur in the remote diagnosis of a clamp device. All combinations of status of a state detection switch mounted on a clamp device are anticipated in advance by a recursive method, and the states are defined with no omissions. A control unit 9 includes: a main body memory 9c that stores the ON/OFF state of a state switch together with the status of an injection molding machine main body, the clamp status and time information; and a main body communication unit 9d which is capable of short-range wireless communication. A message diagnosing a failure is stored in a smartphone 12 for all combinations of the ON/OFF state of the state detection switch for each of the following cases: whether in mold replacement mode or not; and whether a clamp device is in a clamped state or an unclamped state, or in a state other than the forgoing. The history of the ON/OFF state of the state detection switch with respect to the status of the main body and the clamp status is read from the main body memory 9c by wireless communication, and a corresponding message is displayed.

A method and apparatus for injection molding of plastic material into a cavity of a mold by means of at least one injector whose opening and closing occurs through an electronic control unit and wherein an undesired opening of the mold caused by any overpressure of the plastic material injected into the cavity of the mold is detected by means of transducers and corrected by means of the electronic control unit. The transducers are arranged outside the cavity of the mold.

A clamping device (14) comprises a pressure receiving platen (24), a stationary platen (20), a movable platen (22), a toggle mechanism (28), and a drive device (37). A first position detector (38a) detects the operation amount of the movable platen (22) based on the position of a crosshead (26); a pressure detector (35) detects the actual clamping force of a mold (19); and a second position detector (43) detects the actual position of the movable platen (22). A control portion (50) has first correction means correcting the operation amount of the movable platen (22) at the time of a minute mold opening operation based on the actual clamping force and on the set clamping force, and second correction means correcting the operation amount of the movable platen (22) at the time of the minute mold opening operation based on the operation amount of the movable platen (22) and on the position of the movable platen (22).

A molding system for applying moldable material to a pipe. An elongate mold has at least one elongate mold member movable relative another elongate mold member between open and closed positions. In the closed position, the mold may define an elongate vent between the mold members that extends along the longitudinal axis of the mold. Air in the mold cavity displaced by moldable material received into the mold cavity vents through the elongate vent along the longitudinal axis of the mold. The mold can include a positioner that positions the mold members in the closed position while the mold is filled with the moldable material. The positioner also allows movement of the first mold member toward the open position to partially open the mold as the moldable material cures to reduce forces imparted upon the mold due to expansion of the moldable material during curing.

A clamping device (14) comprises a pressure receiving platen (24), a stationary platen (20), a movable platen (22), a toggle mechanism (28), and a drive device (37). A first position detector (38a) detects the operation amount of the movable platen (22) based on the position of a crosshead (26); a pressure detector (35) detects the actual clamping force of a mold (19); and a second position detector (43) detects the actual position of the movable platen (22). A control portion (50) has first correction means correcting the operation amount of the movable platen (22) at the time of a minute mold opening operation based on the actual clamping force and on the set clamping force, and second correction means correcting the operation amount of the movable platen (22) at the time of the minute mold opening operation based on the operation amount of the movable platen (22) and on the position of the movable platen (22).

Apparatus and method for detecting a position of an actuator piston driving a valve pin in an injection molding system. The apparatus includes an actuator housing having a body portion, surrounding an axial bore, of a substantially non-magnetic and/or magnetically permeable material, a piston, movable within the axial bore for driving a valve pin, the piston including a magnetic member generating a magnetic field such that axial movement of the piston in the bore modifies the magnetic field according to the position of the piston relative to a detection position, and a magnetic field detector attached to an exterior surface of the body portion at the detection position for detecting the magnetic field associated with the position of the piston and generating an output signal determined by the piston position.

An LED luminaire and potting method having the following steps: introducing a configured luminaire into an at least partly optically transparent potting mold (16), such that the luminaire does not come into contact with the walls of the potting mold; introducing an optically transparent potting compound (18) into the potting mold (16) until at least the luminaire is surrounded; and detecting a quantity of bubbles by an optical sensor or image detector (14), wherein the pressure in the vacuum chamber (11) is controlled in order to influence the bubbles and/or a pivot/inclination device (12) is controlled in order to move the vacuum chamber (11) and/or the potting mold (16) in order to expel detected gas/air bubbles (19) out of the optically transparent potting compound (18).