An Injection molding apparatus injection molding apparatus (10a) comprising: one or more first downstream channels (166, 166a, 166b) and associated first gates (34, 34a, 34b) that deliver injection fluid (18) to a first cavity (300a) of a mold system (302, 303) and to one or more second downstream channels (168, 168a, 168b) and associated second gates (32, 32a, 32b) that deliver injection fluid to a second cavity (300b) of the mold system (302, 303), the mold system being clamped together under a selected force, the apparatus including a first upstream valve (118) that enables and disables flow of the injection fluid to the first gates (34, 34a, 34b) and a second upstream valve (108) that enables and disables flow of the injection fluid to the one or more second gates (32, 32a, 32b), the apparatus including a control system (20) adapted to open or enable flow of the injection fluid (18) to the one or more first gates (34, 34a, 34b) at a first selected time and to further instruct the second upstream valve (108) to open or enable flow of the injection fluid (18) to the one or more second gates (32, 32a, 32b) at a second selected time that is delayed relative to the first selected time during the course of an injection cycle.

A database 3 is previously set which is related to oxidation induction times Tg indicating the deteriorations of individual resins R based on the combinations of a plurality of oxidation induction conditions X including at least different types of resins R and different heating temperatures TH, when the molding condition is set, oxidation induction time derivation processing is performed such that an oxidation induction time Tg based on oxidation induction conditions X including at least the resin R which is used and the heating temperature TH which is set is determined from the database 3 and assistance processing is performed in which the determined oxidation induction time Tg is compared with a residence time Ts until the molten resin R is charged into a mold 2 that is calculated from the set molding condition and in which when the oxidation induction time Tg is shorter than the residence time Ts, the molding condition is corrected so as to shorten the residence time Ts or to prolong the oxidation induction time Tg.

A molding condition setting device acquires data showing a state of an injection molding machine, calculates a feature showing the state of the injection molding machine on a basis of the acquired data, and calculates a feature fluctuation rate obtained by normalizing the feature on a basis of a reference value selected from among the features according to a prescribed condition. Meanwhile, the molding condition setting device acquires information relating to a change of the value of the operation command item and stores history of the change, and generates and stores history information in which the calculated feature fluctuation rate and the information relating to the change of the value of the operation command item are associated with each other.

An injection molding apparatus is described. It comprises a press equipped with a screw for generating molten material, and a signal generator for generating a control signal adapted for a plurality of directional valves so that they can regulate the movement of one or more actuators adapted for controlling the movement of one or more shutters which regulate a flow of molten material to the mold.

There is a signal converter connected between the press and the mold for converting the signal emitted by the generator into a signal adapted for activating one or more electric actuators, wherein the signal converter is external to the press and the mold.

A plasticizing device includes a plasticizing cylinder and a plasticizing screw arranged in the plasticizing cylinder. The plasticizing screw is rotatable about, and linearly movable along, a longitudinal axis. The plasticizing screw comprises a functioning section. A sensor is arranged in or on the plasticizing cylinder, and a distance to the surface of the functioning section of the plasticizing screw can be measured by the sensor. A detecting device can detect a type of the functioning section and/or an operating state of the functioning section, can detect a distance signal progression by a movement of the functioning section relative to the sensor, can compare the detected distance signal progression with a stored distance signal progression, and can issue a signal representing the type of functioning section and/or the operating state of the functioning section depending on a matching of the detected distance signal progression with a stored distance signal progression.

An injection molding machine includes a nozzle that is provided in an injection device filling a mold device with a molding material, a nozzle temperature measurement unit that measures a temperature of the nozzle, an in-mold temperature measurement unit that measures a temperature of the molding material in the mold device, and a control device that controls the temperature of the nozzle on the basis of a measured nozzle temperature measured by the nozzle temperature measurement unit and a measured in-mold temperature measured by the in-mold temperature measurement unit.

Disclosed herein are a computer-implemented method and a design system for designing a molding process for manufacturing at least one component. The computer-implemented method includes a) retrieving three-dimensional geometrical data describing a candidate shape of a mold cavity; b) analyzing the geometrical data; c) automatically interpreting at least one analysis result generated in step b) by subjecting the analysis result to at least one target specification; and d) outputting at least one interpretation result generated in step c), the interpretation result describing at least one quality of one or both of the molding process and a part design using the candidate shape of the mold cavity.

An AI-based pre-training model determination system is proposed. When determination type information is input, the AI-based pre-training model determination system extracts a candidate model among a plurality of learning models on the basis of determination type information, and the candidate model determines new training data. An uppermost candidate model whose determination accuracy is greater than or equal to a first reference value preset on the basis of the determination accuracy of the candidate model is determined as a pre-training model for generation of a new learning model, thereby improving the determination accuracy of the new learning model.

A molding system includes a molding machine, a mold disposed on the molding machine, a processing module, and a controller operably communicating with the processing module. The molding machine includes a barrel, a screw moving within the barrel, a driving motor driving the screw to move a molding material. The mold has a mold cavity with a die swell structure for being filled with the molding material. The processing module simulating a filling process of the molding material based on a molding condition including a predetermined screw speed for the molding machine, wherein simulating the filling process of the molding material comprises simulating a die swell effect of the molding material in the die swell structure by taking into consideration of an effective factor, a shear viscosity, an extension viscosity, a shear rate, and a molecular orientation effect of the molding material.

An injection molding system includes: an injection molding machine; a screen setting storage unit provided in the injection molding machine and storing a setting state of the injection molding machine; an operation limiting unit provided in the injection molding machine and limiting operation of the injection molding machine; and a management unit including a storage unit that stores a list of a correct combination of screen settings and limiting operation of the injection molding machine, a confirmation unit that compares information of the screen setting storage unit and information of the storage unit to confirm a propriety of a combination of the screen settings of the injection molding machine, and a limiting operation determination unit that determines a limiting operation upon receiving a result confirmed by the confirmation unit to issue an operation limiting command to the operation limiting unit.