Polyvinyl acetal films with less blocking tendency and which allow for escape of gas during laminating to form laminated composities are prepared by a process for embossing a film comprising plasticized polyvinyl acetal with a roughness Rz on at least one surfaces of 20 to 100 μm by the steps of a. extruding of plasticised polyvinyl acetal to a film with a stochastic roughness of the surfaces of Rz=1 to 70 μm, b. embossing at least one surface of the film obtained in step a) with channels having a depth of 5-50 μm, a width of 10-200 μm and a pitch of 50-2500 μm, wherein c. the surface roughness of the elevations between the channels is at most 20% lower as obtained in step a).

A squeezing roller granulator that has a squeezing roller pair composed of a toothed pressure roller and a toothed squeezing roller. The teeth of the pressure roller and the squeezing roller have tooth flanks that are situated between a tooth root region and a tooth tip region. The tooth root region has an outer diameter that is smaller than the outer diameter of the tooth tip region, and the tooth tip region of at least one of the rollers of the squeezing roller pair has three squeezing zones including a middle squeezing zone, which define different distances between the tooth tip regions with a minimum distance in the region of the middle squeezing zone, and the contour of the tooth flanks and the tooth root region of the rollers of the squeezing roller pair defines a maximum cross-section of granulate cushions to be formed.

A system according to various embodiments can include a source for supplying a material to be treated, an extruder, at least two screws, and a drive coupled to the screws for axially rotating the screws. The extruder includes an inlet for receiving the material, which is fed therein in a controlled manner. The screws are provided within the housing of the extruder. The screws have a plurality of compression and release stages that create mechanical heat which is directly applied to the material to change the mechanical properties of the material thereby facilitating a conversion of a physical state of the material from a non-compactable state to a compactable state as the screws rotate and move the material longitudinally along the screws to produce a final product, for example, a feed tub for use as an animal feed.

A film is manufactured from a semi-crystalline plastics material by a method with multiple steps. In step a, the film is shaped using a calender, in which a melt coming from a slotted nozzle is introduced into a nip between two cooling or calibrating rollers. The film is calendered between the two cooling or calibrating rollers. In step b, The film is cooled in a cooling section, which has roller pairs arranged one after the other. A film temperature is changed by changing a temperature of downstream rollers, thereby achieving a maximum number of crystallization nuclei. The film temperature is detected using sensors. In step c, the film is cooled down further to a film temperature that allows the film to be spooled. The temperature of the film is kept in a defined temperature range between 128° C. and 138° C. in step b), thereby preventing the automatic formation of further crystals.

An improved control apparatus for producing plastic films and an associated improved method are distinguished, inter alia, by the following features: —the control apparatus has two stages or at least two stages, —the control apparatus comprises, for this purpose, a sensor module and/or a sensor model and a process module and/or a process model, —the machine-dependent sensor module and/or sensor model and the production-dependent process module and/or process model are linked or can be linked to one another via production variables, —adjustable machine variables are connected or linked to plant production variables via the sensor module and/or the sensor model.

A blown film coextrusion line includes a support frame, a plurality of extruders each mounted to the support frame and extending upward at an angle, and a downward facing blown film coextrusion die connected to distal ends of each of the plurality of extruders and receiving individual polymer streams from them. The blown film coextrusion line is compact and sturdy and eliminates much of the floor space and towered mounting structure that was required for conventional blown film coextrusion lines. A corresponding method of making a multilayer coextruded blown film is also provided.

A method of forming an oral product includes extruding a mixture, conveying the extruded mixture through one or more pairs of forming rollers, and cutting the extruded mixture into one or more oral products. The mixture can include polymer and at least one flavorant, sweetener, active ingredient, or combination thereof. The extruded mixture forms an extrudate having a predetermined cross-sectional shape. The one or more pairs of forming rollers abut to define a passage there between as each forming roller rotates. The passage has a cross-sectional shape corresponding to the predetermined cross-sectional shape. The method can be performed using a machine including an extruder, one or more pairs of forming rollers, and a cutting device.

A system for making a nonwoven nonwoven spun-bond or melt-blown fabric has a spinneret for spinning fibers or filaments, a cooler downstream of the spinneret for cooling the spun fibers or filaments, a stretcher downstream of the cooler for stretching the cooled fibers or filaments, and a conveyor downstream of the stretcher. The stretched and cooled fibers or filaments are deposited as a nonwoven web on the conveyor. Sensors measure input parameters at the spinneret, at the cooler, at the stretcher, and/or at at least one diffuser or at the conveyor. An evaluating unit for determining an output parameter from the measured input parameter with respect to a predetermined reference parameter.

The present invention provides a multilayer packaging film characterized by an improved sealability even through contamination with excellent shrinkability good optics and strength without using internal layers of stiff resins and cross-linking, to flexible containers made therefrom, such as bags, pouches and the like, useful for packaging articles, in particular food items.

A method of forming an oral product includes extruding a mixture, conveying the extruded mixture through one or more pairs of forming rollers, and cutting the extruded mixture into one or more oral products. The mixture can include polymer and at least one flavorant, sweetener, active ingredient, or combination thereof. The extruded mixture forms an extrudate having a predetermined cross-sectional shape. The one or more pairs of forming rollers abut to define a passage there between as each forming roller rotates. The passage has a cross-sectional shape corresponding to the predetermined cross-sectional shape. The method can be performed using a machine including an extruder, one or more pairs of forming rollers, and a cutting device.