The invention presents molding tools, in which a position of a molding tool within a base tool or a position of molding cores relative to each other can be set by adjusting a position of base tools by means of controllable adjustment elements.

A method for making ophthalmic devices includes direct compression molding one or more ophthalmic device forming polymers in a mold to form ophthalmic devices.

There is provided a method for manufacturing a method for manufacturing an optical element, wherein a mold-press molding is performed by use of a material body having a prismatic shape to form a light transmission part and a flange of the optical element, the flange extending outward from the light transmission part. In the manufacturing method, only a corner of the material body to be subjected to a mold transfer to provide an edge face of the flange.

A method of removing a lens forming material deposited on a lens forming surface (1) of a reusable glass mold for forming ophthalmic lenses, in particular contact lenses or intraocular lenses, comprises the steps of providing a plasma (2), exposing the lens forming surface (1) of the reusable glass mold to the plasma (2) for removing the lens forming material deposited on the lens forming surface (1). The plasma (2) is generated under atmospheric pressure and potential-free, or is generated under reduced pressure.

A method for cleaning a molding surface (51) of a reusable lens mold (5), in particular of a reusable lens mold (5) for molding ophthalmic lenses such as soft contact lenses, comprising the steps of: generating a jet (3) of deionized water, exposing the molding surface (51) of the reusable lens mold (5) to the jet (3) of deionized water,
wherein the jet (3) of deionized water has a circular full cone spray pattern and impinges on the molding surface (51) of the reusable lens mold (5), and wherein the circular full cone spray pattern has a uniform distribution of the volume flow of deionized water over the base of the cone of the circular full cone spray pattern.

The invention presents molding tools, in which a position of a molding tool within a base tool or a position of molding cores relative to each other can be set by adjusting a position of base tools by means of controllable adjustment elements.

A method of cleaning deposited material from a molding surface (10) of a mold (1) for forming ophthalmic lenses, including bringing a cleaning head (20) into contact with the molding surface (10), the rotational axis (22) of the cleaning head (20) being arranged normal to the molding surface (10), rotating (220) the cleaning head (20) around the rotational axis (22) while maintaining the contact between the cleaning head (20) and the molding surface (10), moving the cleaning head (20) to perform a precession motion (110) around a central normal (11) on the molding surface (10), while rotating (220) the cleaning head (20) around the rotational axis (22) and while maintaining the contact between the cleaning head (20) and the molding surface (10). During the precession motion (110) the rotational axis (22) includes an inclination angle (1,2) with the central normal (11) on the molding surface (10).

The invention is directed to a reusable mold for making a contact lens and the reusable mold has at least one of the mold halves is made from an oxide glass having a Knoop Hardness less than HK 350. The invention is also directed to a method for making an optical part by single point diamond turning an oxide glass having a Knoop Hardness HK less than 350.

A method for preparing a die for molding of a Fresnel lens includes obtaining a first die block that defines at least one or more portions of a Fresnel lens. The one or more portions defined in the first die block correspond to a plurality of slope facets and a plurality of draft facets. The method also includes adding textures to one or more portions of the first die block that correspond to at least a portion of the plurality of draft facets. A method of making a Fresnel lens includes obtaining the first die block, obtaining a second die block, and coupling the first and the second die blocks. The method also includes providing a molding material into a space defined between the first and the second die blocks, curing the molding material, and removing the Fresnel lens from the first and/or the second die block.

A method of forming a mold insert used to produce an intraocular lens (IOL) mold is disclosed herein. The method includes providing stock material and cutting the stock material, which includes multiple cutting steps. The cutting steps are performed on transitional regions of supporting portions of the mold insert. Peripheral surfaces of the mold insert have varying roughness values, and supporting portions of the mold insert have a greater roughness than the optical portion of the mold insert. An IOL is also disclosed herein that is formed using an IOL mold that is injection molded using the mold insert. A method of forming the IOL is also disclosed herein.