A moulding device, for forming lenses by moulding, includes: a moulding element including indentations formed in a face of the moulding element; a transparent plate held with respect to the moulding element so as to form, with the indentations, a cavity intended to allow the formation of a plurality of lenses; at least one injection passage intended to allow moulding product to be introduced into the cavity, the injection passage being arranged between the transparent plate and the moulding element; a moulding product injector arranged so as to allow moulding product to be introduced into the injection passage. The injector is removable, and the moulding device is configured so as to allow the injector to be removed while at the same time keeping the transparent plate held with respect to the moulding element.

In the present invention, sealing tape is wrapped around the outer circumferential surface of an introduced mold, and a monomer solution is injected into a cavity formed therein, wherein the injection amount of the monomer solution can be precisely controlled by using a vision recognition system. According to a preferable embodiment, a monomer solution of a monomer solution tank is suctioned, in advance, into a syringe capable of adjusting a capacity corresponding to a mold; most of the monomer solution, which has been injected into the syringe, is firstly injected into the mold at a high injection flow rate or injection speed; while the residual amount of the monomer solution is secondly injected at a reduced injection flow rate or injection speed, it is finally confirmed, by using a vision recognition system, whether the monomer solution is filled in the mold; and then injection is finished.

The disclosed embodiments include a system, apparatus and method for forming an ophthalmic lens having reduced risk of optical defects. An illustrative injection molding system includes a heated sprue and a hot runner fluidly coupled to the heated sprue. The system also includes a mold fluidly coupled to the heated runner to receive a molten material. The mold includes a material conduit, which may be included in an interchangeable gate insert, and a lens cavity. The hot runner forms a material conduit having an inlet for receiving material from the hot runner and an outlet for delivering material to the lens cavity. The material conduit also includes a branch cavity disposed between the inlet and the outlet for receiving a diverted volume of degraded lens material.

The present disclosure relates to a machine for an automated filling of a mold assembly for molding an ophthalmic lens, comprising: filling means to fill the mold assembly with a molding material through a filling aperture provided in the mold assembly, acquiring means to acquire an input value linked to the internal volume of the mold assembly, and control means for controlling the flow rate of molding material injected by the filling means in the mold assembly according to a flow rate profile deduced as a function of said input value.

A projection optical system has a first optical system and a second optical system. The first and second optical systems are disposed in order from a demagnification side toward a magnification side. An intermediate image is formed between a demagnification-side imaging surface and a magnification-side imaging surface. The second optical system is an optical element having a first transmission surface, reflecting surface, and second transmission surface in order from the demagnification side toward the magnification side. The first transmission surface and reflecting surface are located at one side, and the second transmission surface is located at the other side with respect to the optical axis. The reflecting surface has a concavely curved surface shape. The second transmission surface has a convexly curved surface shape protruding toward the magnification side. The optical element has a first member and a second member different in refractive index.

A molding apparatus for molding an optical article has a reactor vessel having an interior cavity configured to receive a quantity of a flowable forming material, a mold assembly defining a mold cavity therein, a diaphragm valve disposed between the reactor vessel and the mold assembly, and a tubing connecting the diaphragm valve to the reactor vessel and the mold assembly. The diaphragm valve is operable between an open configuration to permit a flow of the flowable forming material through the tubing from the reactor vessel to the mold cavity and a closed configuration to block the flow of the flowable forming material from the reactor vessel to the mold cavity. A filter is disposed between the reactor vessel and the diaphragm valve. The tubing has an upstream tubing section between the reactor vessel and the filter and a downstream tubing section between the filter and the diaphragm valve.

A method for manufacturing a photochromic lens includes: a step of injecting a polymerizable composition through an injection part in an injection molding apparatus and filling a gap with the polymerizable composition through a space; a step of heating the filled polymerizable composition to be polymerized and cured and forming a photochromic layer on a resin substrate; and a step of taking out a resulting laminate composed of the resin substrate and the photochromic layer, in which the polymerizable composition includes an isocyanate compound, a thiol compound, a polyol compound, and a photochromic compound.

An assembly for molding a lens including a peripheral gasket member having a surrounding wall around an axis to define a through-cavity, the surrounding wall having an internal circumferential ridge portion protruding inwardly towards the axis and partitioning the surrounding wall into an upper wall portion and a lower wall portion, wherein the internal circumferential ridge portion includes a first ridge-flank and a second ridge-flank; a film disposed at the first ridge-flank; an annular member disposed over the film to retain the film between the annular member and the first ridge-flank; a first mold part disposed with a circumferential edge in abutment with the upper wall portion; and a second mold part disposed opposite the first mold part and with a circumferential edge in abutment with the lower wall portion, wherein the peripheral gasket member, the first mold part and the second mold part define a molding cavity therebetween.

The invention relates to a supply apparatus (100) for supplying at least one molding device (500) with a polymerizable mixture, comprising: a tank (110) where is stored the polymerizable mixture, a line (120) for supplying the at least one molding device with said polymerizable mixture, the line being connected to an outlet of the tank for receiving the polymerizable mixture and to an inlet of said at least one molding device, andmeans for making the polymerizable mixture circulate in said line. According to the invention, the line includes remove means (190) for removing the gas from said polymerizable mixture and for evacuating said gas out of said supply apparatus.

A moulding device, for forming lenses by moulding, includes: a moulding element including indentations formed in a face of the moulding element; a transparent plate held with respect to the moulding element so as to form, with the indentations, a cavity intended to allow the formation of a plurality of lenses; at least one injection passage intended to allow moulding product to be introduced into the cavity, the injection passage being arranged between the transparent plate and the moulding element; a moulding product injector arranged so as to allow moulding product to be introduced into the injection passage. The injector is removable, and the moulding device is configured so as to allow the injector to be removed while at the same time keeping the transparent plate held with respect to the moulding element.