A method includes: (a.) providing a fabric comprising a first surface and a second surface; (b.) placing the fabric on a support structure adapted to permit gas circulation through at least a portion of a surface of the support structure, wherein the fabric is placed such that the first surface of the fabric faces the surface of the support structure and such that the fabric is arranged at least in part over a raised or embossed portion of the support structure; (c.) providing at least one coating comprising a first coating surface and a second coating surface opposite the first coating surface; (d.) placing the coating at least partially on the second surface of the fabric, such that the first coating surface faces the fabric; and (e.) applying a gas pressure differential between the second coating surface and the first surface of the fabric.

An article of footwear including a compression molded upper is disclosed. A composite structure including several layers is placed under heat and pressure to form a laminate. One layer of the composite is an optical effect layer possessing an aesthetic that differs from one or more of the other layers of the composite structure. A plurality of holes are cut through one or more of the layers of the laminate to expose the optical effect layer.

A skate (e.g., an ice skate) for a skater (e.g., a hockey player). The skate comprises a skate boot for receiving a foot of the skater and a skating device (e.g., a blade and 5 a blade holder) disposed beneath the skate boot to engage a skating surface (e.g., ice). At least part of the skate boot and optionally at least part of one or more other components (e.g., the skating device) may be constructed from one or more materials (e.g., foams) molded by flowing in molding equipment during a molding process (e.g., injection molding or casting). This may allow the skate (or other 0 footwear) to have useful performance characteristics (e.g., reduced weight, proper fit and comfort, etc.) while being more cost-effectively manufactured. Other articles of footwear are also provided.

A fusing system includes an upper member and a base member. The upper member includes a pressing layer and the base member is associated with a last member. The pressing layer has a contoured portion that approximates the shape of a portion of the last member. The upper member can be associated with the base portion and a vacuum can be applied so that the pressing layer is pulled down onto materials disposed on the last member for purposes of fusing the materials together to form articles, such as articles of footwear.

A skate boot shell including a tridimensional outer sub-shell made of a first material, the outer sub-shell including a first sole portion connected to first heel, ankle and side portions; a tridimensional inner sub-shell received within and connected to the outer sub-shell, an outer surface of the inner sub-shell being complementary to an inner surface of the outer sub-shell, the inner sub-shell being made of a second material different from the first material; and a tridimensional reinforcement sub-shell made of a third material different from the first and second materials and bonded inside at least one of the inner and outer sub-shells.

An improved article of footwear includes a sole structure and an upper. The upper is coupled to the sole structure and is configured to receive at least a portion of a human foot. The upper further includes a toebox, a medial quarter, a lateral quarter, a heel cup. The upper also includes a three dimensional auxetic structure at least partially formed within the medial quarter, lateral quarter, and heel cup of the upper. The three dimensional auxetic structure defines a primary expansion direction, a secondary expansion direction, and a tertiary expansion direction. The secondary expansion direction is transverse to the primary expansion direction. The tertiary expansion direction is normal to the plane defined by the primary expansion direction and the secondary expansion direction. Furthermore, the upper of the article of footwear is constructed via a thermoforming process.

An article of footwear can include a sole structure, an upper, and a printed layer. The upper can be coupled to the sole structure. The printed layer can be disposed on the upper and include a first printed material and a second printed material. The first printed material can have a plurality of spaced-apart first segments and have a first hardness. The second printed material can have a plurality of spaced-apart second segments and have a second hardness that is less than the first hardness of the first printed material. Each of the second segments can be disposed adjacent to one or more of the first segments.

The present technology relates generally to a footwear assembly and method of manufacturing said footwear assembly. The footwear assembly includes an outsole and an upper connected to the outsole, where the upper includes a neoprene sock, a vulcanized rubber layer, and an injection molded layer. The neoprene sock is a full-foot neoprene sock having a foot portion that is configured to receive a wearer's foot. The vulcanized rubber layer fully covers a vamp portion, heel portion, toe portion, and ankle portion of the neoprene sock while only covering some of an underfoot portion. The injection molded layer is formed over a portion of the vulcanized rubber layer and completely covers the underfoot portion of the neoprene sock.

A last for forming an upper of an article of footwear includes an exterior surface, where the exterior surface includes a plurality of three dimensional structural surface components disposed over at least 50% of the exterior surface of the last.

The invention relates to a method for producing a three-dimensional object, the outer surface of which has at least one surface section that is generated in that, by means of an additive production method (layer-building forming method), initially a surface section is produced on a flat base plate (5) in two-dimensional form, comprising the following steps: I) applying at least one curable polymer or curable reaction resin with a respective elastic modulus according to DIN 53504 (effective: 18 Apr. 2015) in the cured state, of <250 MPa in fluid form, as material webs onto a flat base plate (5) by means of a layer-building forming method in order to produce a first layer (6); II) applying a second layer (7) onto the first layer (6) by means of the same or another layer-building forming method, like in step I); III) optionally applying between 1 and 48 additional layers according to step II), wherein each new layer is applied onto the respective previous layer; IV) curing the layers; V) releasing the cured surface section from the flat base plate (5); VI) forming the cured surface section into a three-dimensional object; and VII) securing the three-dimensional object.