A method of making a composite panel configured for use with a flooring assembly of a trailer includes providing a wood substrate, making an uncured fiber-reinforced coating, and applying the uncured fiber-reinforced coating onto a surface of the wood substrate. The method further includes curing the uncured fiber-reinforced coating after applying the uncured fiber-reinforced coating onto the surface of the wood substrate.

A resin-laminated board includes a front-side sheet and a backside sheet layered on each other with a hollow part interposed therebetween. The backside sheet is recessed toward the hollow part to provide a plurality of first recesses and a plurality of second recesses. The front-side sheet and the backside sheet are connected to each other with plural ribs by welding bottoms of the first recesses and the second recesses to the front-side sheet. The resin-laminated board has a thin-plate part having the first recesses with small depth and a thick-plate part having the second recesses with large depth, and the first recesses and the second recesses are arranged at substantially the same pitch.

A composite construction, such as, in particular, a composite plate having a sandwich-type construction, has two outer layers which are mutually opposed in parallel and a foam material completely filling the space between the outer layers at least in some regions. The outer layers are interconnected by means of spacers, and the spacers are connected to the outer layers via a cured plastics material.

Laminated parts are described that include a core, a fiber layer arranged on each side of the core and impregnated with a polyurethane resin, and an outer layer that at least partially coats at least one of the polyurethane impregnated fiber layers, in which the outer layer is the cured reaction product of a reaction mixture that includes: (1) a polyisocyanate, (2) a polyether polyol having a molecular weight of 800 Da to 25,000 Da and a functionality of 2 to 8, and (3) a fatty acid ester having isocyanate-reactive functionality. Methods of producing such laminated parts are also described.

Method for manufacturing a plastic panel having a first side (1) with a hook (11), a first assembly cavity (12) and a locking cavity (13) which is recessed and whose upper side forms a bearing surface and a protrusion (21) comprising a beak (24) in the junction plane, an inset recess (23) continuing by a bearing point (32) connecting with a groove (31), a flexible lock (3) which can retract by elastic deformation into the recess (23) during the assembly movement of the panel (100a) to be installed and extend inside the locking cavity (13). According to the method, the first side (1) is machined (I) to its final section and with the blank of the second side (2) with a protruding tab (4) which is locally heated (II) after cooling (III) to bend it and form the lock (3).

A fused filament deposition head is employed for depositing filament materials on workpieces to join the workpieces together. The workpieces can be of an automotive application, aerospace application, or something else. The fused filament deposition head, in an example, has a feed end, a dispensing end, and a heater. The feed end introduces more than one filament in the fused filament deposition head, as demanded in the larger application. The dispensing end delivers materials of the filaments to the underlying workpieces. The materials are delivered together. The heater serves to heat the filaments as they travel through the fused filament deposition head. The filaments can include a filament having a core portion of liquid-crystal polymer material.

The present disclosure is directed at the deposition of multiple layers and/or multiple blends of fiber which optionally include other additives in a 3D mold. The resulting parts are particularly suitable for automotive acoustic parts that may be used, for example, in under-carpet applications, flooring, headliners, trunk liners, and inner and outer dash liners. The parts may also include acoustic exterior parts. The fibers may also be filled/packed differently within the mold at any specified location.

A composite construction, such as, in particular, a composite plate having a sandwich-type construction, has two outer layers which are mutually opposed in parallel and a foam material completely filling the space between the outer layers at least in some regions. The outer layers are interconnected by means of spacers, and the spacers are connected to the outer layers via a cured plastics material.

A process of manufacturing a foot mat is disclosed. The process includes providing a mold containing a plurality of first and second cavities, pouring a first solution of predefined colors in the plurality of first cavities of the mold and injection molding of a second solution in the plurality of second cavities of the mold to form a foot mat.

A molded component is produced by heating a non-woven material web to bring it into a plastically deformable state, and then plastically deforming the non-woven material under pressure between two mold tools of a molding apparatus. The mold tools define therebetween at least one or preferably several mold cavities that respectively simultaneously form molded products therein. A cut is formed in the plastically deformable non-woven material web, preferably between two adjacent mold cavities, immediately before and/or during the molding step. The cut facilitates a pulling or flowing of the non-woven material away from the cut and toward a respective mold cavity to facilitate the molding deformation thereof while avoiding excessive stretching and thinning of the non-woven material, especially at the transition area between adjacent mold cavities.