Aspects hereof relate to a multi-part mold assembly for use in manufacturing articles. The mold assembly provides for contouring, shaping and cutting materials to form articles via a continuous single processing operation. The mold assembly includes an upper mold portion with a three-dimensional contouring/shaping portion and a first cutting edge, a lower mold portion with a three-dimensional contouring/shaping portion and a second cutting edge, and a base portion into which the lower mold portion may retract during use. Upon application of a first force, the upper and lower mold portions cooperate to contour/shape a material from which an article is to be formed. Upon application of a second force greater than the first, the first cutting edge and the second cutting edge interact to shear the material that extends beyond the respective cutting edges. The result is an article that is contoured, shaped and cut/trimmed utilizing a single processing operation.

The present invention relates to bead foams made of thermoplastic polyurethane and polystyrene produced moldings, to processes for the production of the bead foams and moldings, and also to the use of the moldings for shoe intermediate soles, shoe insoles, shoe combisoles, or cushioning elements for shoes.

Orthotic sole devices, systems, methods, and computer readable media are for use with footwear. Three-dimensional scans are used to shape the devices to match the user's feet with the footwear. Each of the devices includes a sunken heel portion, a stopper portion, an arch portion, metatarsal pads, a bunion-cut out shape, and a built-in toe crest portion, all to help redistribute the user's weight away from their forefoot. The devices are infused with eucalyptus oils and silver ions. The devices are automatically manufactured via computer numerical control (CNC) software on a computer readable medium. Milling machines and 3D printers can be used in association with the systems, methods, and computer readable media.

A mold stepped on by a foot includes a seat, a plurality of telescopic rods, an image capturing device and an insole material. The telescopic rods are parallel to each other and are disposed in the seat. The telescopic rods stepped on by the foot generate a plurality of restoring forces, respectively. The image capturing device is disposed on the seat. The telescopic rods are captured by the image capturing device to generate a plurality of three-dimensional data of the telescopic rods. The insole material is disposed below the telescopic rods for molding an insole.

This disclosure relates to a foam-molding mold having channels formed therein and a physical foaming process using the same, and more specifically, the foam-molding mold is characterized by comprising a cavity formed therein for accommodating mixed resin for foaming, and having channels formed therein for guiding gas to the cavity.

A pattern forming method includes: preparing a pattern paper comprising a fiber where a pattern to be formed is formed; impregnating the pattern paper with a releasing agent; and forming the pattern on a pattern forming target by arranging the pattern paper on a mold comprising an upper mold and a lower mold, and adhering the pattern paper to the pattern forming target by using the mold.

Systems and methods for supporting an object to be printed in an additive manufacturing process are disclosed. Support structures (202, 302, 402, 502, 602) are prefabricated and positioned in the build area of a 3D printing device prior to printing the 3D object. When the object has been printed, the support is removed and can be reused to print another object by repositioning the support structure in the building area of the additive manufacturing device.

An information processing device according to the invention includes a model data generator. The model data generator generates model data to be used for a shaping device to shape an insole to be used by a subject, based on foot information generated based on image data of the subject and including outer shape data of a foot of the subject and data on bones of the foot of the subject.

A system, process, manufacturing technique and platform are herein provided for designing and/or manufacturing orthopedic devices, custom orthotics or personalized footwear based on computerized design software adapted to adjust the scanned information into a 3D model of the device substantially ready to production, wherein the system comprises an imaging module which uses image recognition to identify different anatomic parts of the foot to allow the design of the orthotics, and a human interface that allows showing the original scan of the foot at an opaque or semitransparent manner to allow visualization of the way the foot is going to fit and be supported by the designed custom orthotic.

Disclosed herein are improved cross-linked resilin compositions and methods of making these improved compositions. These include new methods of cross-linking resilin compositions, use of polar nonaqueous solvents for adjusting material properties of cross-linked resilin solid compositions, and resilin foam compositions and methods of making the same.