A carton feeding and shuttle machine includes first and second servo drives for driving first and second belts positioned on a plurality of pulleys, a first block attached to the first belt and supporting a first support shaft and a second block attached to the second belt and supporting a second support shaft. A controller controls the servo drives for driving the first and second belts. A linkage assembly includes a plurality of links configured to move a plucking head along a shaft in response to movements of the first and second belts. Specifically, relative movement of the first and second belts pivots first and third links about a first support shaft and second and fourth links about a second support shaft drawing a base along a slide shaft and extending the plucking head from a first position to a second position for engaging a carton blank in a carton blank stack.

A carton feeding and shuttle machine includes first and second servo drives for driving first and second belts positioned on a plurality of pulleys, a first block attached to the first belt and supporting a first support shaft and a second block attached to the second belt and supporting a second support shaft. A controller controls the servo drives for driving the first and second belts. A linkage assembly includes a plurality of links configured to move a plucking head along a shaft in response to movements of the first and second belts. Specifically, relative movement of the first and second belts pivots first and third links about a first support shaft and second and fourth links about a second support shaft drawing a base along a slide shaft and extending the plucking head from a first position to a second position for engaging a carton blank in a carton blank stack.

A method for forming a container using a machine includes extracting a blank from a magazine, transferring the blank in a blank transfer direction X, and positioning the blank on a deck. The method also includes translating a pick-up assembly from a first end to a second end along a horizontal direction Y perpendicular to the blank transfer direction X, the translating including transferring a web from a first location proximate the first end to a second location proximate the second end. The method further includes depositing, at the second location, the web into an at least partially overlying relationship with the blank to form a blank assembly, transferring the blank assembly along the deck in the blank transfer direction X while translating the pick-up assembly from the second end back to the first end, and wrapping the blank assembly around a mandrel to at least partially form the container.

Apparatus is provided for manufacturing a wipe in a three-dimensional form out of an essentially flat piece of material. The apparatus produces a blank of essentially flat planar form with a pleat folded on each side. The folded blanks are fed by a conveyor belt to an opening station. The opening station comprises a pair of movable pinch rollers which selectively grab individual blanks from the conveyor belt and feed them via belts to a pair of counter-rotating drums. The blanks are ejected from the drums, which partially opens them up in the process. The partially open blanks are fed onto a shaped former, where the final process of forming the wipe into its chosen three-dimensional form is completed.

A machine (1000) for forming a blank assembly having a blank and a retaining web coupled to the blank includes a deck (1250) coupled to a frame (1002), and a blank transfer assembly (1200) coupled to the frame. The blank transfer assembly is configured to position the blank on the deck. The machine also includes a web transfer assembly (1700) coupled to the frame. The web transfer assembly includes a pick-up assembly (1730) moveable between a first end and a second end of the web transfer assembly. The pick-up assembly is configured to pick up the web proximate the first end and deposit the web proximate the second end in an at least partially overlying relationship with the blank positioned on the deck. A first compression member (1750) is configured to compress a coupling region of the web against the blank on the deck to form the blank assembly.

A machine (1000) for forming a blank assembly having a blank and a retaining web coupled to the blank includes a deck (1250) coupled to a frame (1002), and a blank transfer assembly (1200) coupled to the frame. The blank transfer assembly is configured to position the blank on the deck. The machine also includes a web transfer assembly (1700) coupled to the frame. The web transfer assembly includes a pick-up assembly (1730) moveable between a first end and a second end of the web transfer assembly. The pick-up assembly is configured to pick up the web proximate the first end and deposit the web proximate the second end in an at least partially overlying relationship with the blank positioned on the deck. A first compression member (1750) is configured to compress a coupling region of the web against the blank on the deck to form the blank assembly.

Apparatus is provided for manufacturing a wipe in a three dimensional form out of an essentially flat piece of material. The apparatus produces a blank (12) of essentially flat planar form with a pleat folded on each side. The folded blanks are fed by a conveyor belt (21) to an opening station (22). The opening station comprises a pair of movable pinch rollers (34, 35) which selectively grab individual blanks from the conveyor belt and feed them via belts (32, 33) to a pair of counter-rotating drums (30, 31). The blanks are ejected from the drums, which partially opens them up in the process. The partially open blanks are fed onto a shaped former (37), where the final process of forming the wipe into its chosen three dimensional form is completed.

A machine for forming a blank assembly having a blank and a retaining web coupled to the blank includes a deck coupled to a frame, and a blank transfer assembly coupled to the frame. The blank transfer assembly is configured to position the blank on the deck. The machine also includes a web transfer assembly coupled to the frame. The web transfer assembly includes a pick-up assembly moveable between a first end and a second end of the web transfer assembly. The pick-up assembly is configured to pick up the web proximate the first end and deposit the web proximate the second end in an at least partially overlying relationship with the blank positioned on the deck. A first compression member is configured to compress a coupling region of the web against the blank on the deck to form the blank assembly.

A machine for forming a blank assembly having a blank and a retaining web coupled to the blank includes a deck coupled to a frame, and a blank transfer assembly coupled to the frame. The blank transfer assembly is configured to position the blank on the deck. The machine also includes a web transfer assembly coupled to the frame. The web transfer assembly includes a pick-up assembly moveable between a first end and a second end of the web transfer assembly. The pick-up assembly is configured to pick up the web proximate the first end and deposit the web proximate the second end in an at least partially overlying relationship with the blank positioned on the deck. A first compression member is configured to compress a coupling region of the web against the blank on the deck to form the blank assembly.

A pre-punched material sheet for constructing a packaging trough, the material sheet includes a sub-area that has been punched out incompletely so that the sub-area is connected to a residual area of the material sheet through a plurality of retaining lugs. The material sheet is positioned on top of a female die part of a forming tool and the sub-area at least partially covers an opening of a forming cavity of the female die part. The residual area of the material sheet may be clamped in position against the female die part. The sub-area of the material sheet is sucked onto an insert in the forming cavity using a vacuum. The insert is vertically movable in the forming cavity from a first position to a second position to draw the sheet into the forming cavity and thereby form the packaging trough.