Products having improved ply bonding, moldability and drape and methods for making those products are described. The methods comprise producing a multi-ply adhesively bonded product comprising a pattern of uniformly spaced microembossed elements with a bond area of less than about 0.020 inches/sq. inch.

A machine for embossing, including at least one pair of embossing nips for plies of paper, at least one laminating nip to bond the plies of paper, a pair of embossing cylinders, each having on its surface a respective plurality of embossing protrusions, each defining a wrap angle for the at least one ply of paper, and defining therebetween a transfer nip, a pair of pressure cylinders, each associated with a respective one of the embossing cylinder, the embossing nip being defined between each pair formed of embossing cylinder and pressure cylinder, a laminating device for bonding the plies delivered from the transfer nip, at least one distribution device of material to facilitate ply-bonding arranged upstream of the laminating device, and at least one heating device for at least one of the embossing cylinders.

Disclosed are embossed, multi-ply tissue products having consumer preferred physical properties and an aesthetically pleasing appearance. The products may have a first ply embossed with a first pattern comprising line emboss elements and a second ply embossed with a second embossing pattern comprising dot emboss elements. In addition to having plies with different embossing patterns, the plies may have different tensile strength, such as a first ply having a geometric mean tensile (GMT) strength greater than 500 g/3 and a second ply having a GMT less than 500 g/3. Preferably the difference in the GMT between the first and second plies is at least about 20 percent, such as from about 20 to about 50 percent.

An embossing group includes: a first embossing roller and at least one embossing unit associated with the first roller. The embossing unit includes a second embossing roller, a third embossing roller, and a sleeve surrounding the second roller and the third roller by coupling them. The sleeve faces the first roller and is configured to contact the first roller. The embossing unit and the first roller are configured to emboss at least one paper sheet wound between the first roller and the embossing unit.

A multi-ply tissue paper product includes at least two plies made of tissue paper base-sheet with at least one outer ply being a structured outer ply produced by a structuring manufacturing method. The structured outer ply includes a microstructure pattern on substantially at least 80% of the structured outer ply surface. The microstructure pattern is applied by micro-embossing during a converting operation. The structured outer ply is chosen from a through air dried ply produced by a through air drying (TAD) manufacturing method; a dried ply produced by an advanced tissue molding system (ATMOS), or a dried ply produced by a structured tissue technology (SST) manufacturing method. The microstructure pattern includes a first series of protuberances having a density ranging from approximately 30 to 100 protuberances/cm.sup.2. The softness property of the structured outer ply is adjusted during a micro-embossing step.

A hybrid multi-ply tissue paper product comprising at least three plies made of tissue paper base-sheet is described. At least one ply is a structured ply produced by a structuring manufacturing method. The structured ply includes a structured back face. At least another ply is a wet pressed ply produced by a wet press manufacturing method. The structured ply is positioned and orientated with respect to the at least two other plies such that the structured back face of the structured ply is facing the at least two other plies so as to dampen a two-sidedness effect related to the structured back face.

Disclosed am multi-ply tissue products, particularly creped and through-air dried facial tissue products, having improved strength and softness. For example, the products have a geometric mean tensile strength (GMT) greater than about 1,2000 g/3, a geometric mean tensile energy absorption (GM TEA) of about 20 g.Math.cm/cm.sup.2 or greater and a TS7 value less than about 16.0. In certain instances, the tissue products also have a low degree of stiffness and a relatively smooth surface, such as a Stiffness Index less than about 8.00 and a TS750 value less than about 15.0. The tissue products may be prepared from webs manufactured by a print-crepe process that deposits a latex polymer on at least one of the outer surfaces of the tissue web.

Disclosed are multi-ply tissue products, particularly wet pressed facial tissue products that have been recreped. For example, disclosed are tissue products prepared from wet pressed tissue webs that have been recreped using a print-crepe process that deposits a latex polymer on at least one of the outer surfaces of the tissue web. The tissue products have improved strength and softness, such as a geometric mean tensile strength (GMT) greater than about 1,400 g/3, a geometric mean tensile energy absorption (GM TEA) of about 20 gocm/cm2 or greater and a TS7 value less than about 16.0. In certain instances, the tissue products also have a low degree of stiffness and a relatively smooth surface, such as a Stiffness Index less than about 8.00 and a TS750 value less than about 20.0.

Disclosed is a tissue paper product including at least three plies with a top ply and bottom ply as outermost plies, and an inner ply between the top and bottom plies, a basis weight of the tissue paper product being 30-150. The top ply being embossed with at least two types of embossments including first embossments with a first height and second embossments with a second height, the first height being larger than the second height, and the bottom ply is embossed, the inner ply and the top ply being bonded with the bottom ply at tips of the first embossments with an adhesive, such as a lamination glue, or the inner ply, the top ply, and the bottom ply are ply-bonded with mechanical bonding, at least one of the top ply and the bottom ply being embossed by a heated embossing roll.

Disclosed is a coreless roll of a tissue paper product having a first end and a second end, and a web of tissue paper product being wound such as to define a central inner hole with the first end located on the outer side and the second end located at the inner hole, the product including a bonded first ply and a second ply, a grammage of the product being 35 to 55 g/m2, and having a Geometric Mean Tensile strength of at least 200 N/m, the first ply and the second ply being made of Conventional Wet Press (CWP) paper and embossed to be nested, the coreless roll having an outer diameter of 95 to 150 mm, an inner hole diameter of 20 to 50 mm, and a density of the coreless roll of 70 to 90 kg/m.sup.3, a caliper ratio of the roll of 40% to 70%.