B44C5/0476

Method for finishing a wood-based board
11059071 · 2021-07-13 · ·

The disclosure relates to a method for finishing a wood-based board with an upper face and a lower face, having the following steps: a) applying a undercoat made of a liquid melamine resin onto the upper face, the melamine resin at least partly penetrating into the upper edge layer of the wood board, b) drying the undercoat into an undercoat layer, c) applying a base color onto the undercoat layer, d) drying the base color into a base color layer, e) applying a base color onto the base color layer in order to produce a decorative element, f) drying the decorative element into a decorative layer, g) applying a liquid melamine resin onto the dried decorative layer, h) drying the melamine resin into a melamine resin layer, and i) applying a liquid medium with a proportion of isocyanate.

Method of forming a decorative wear resistant layer
11077652 · 2021-08-03 · ·

The disclosure relates to a method to form a digital print on a substrate including a polymer material by bonding particles in powder form to the surface of the substrate. A method of forming a decorative wear resistant layer, the method including: providing a substrate comprising a thermoplastic material and a transparent layer comprising a thermoplastic material, providing a continuous print layer comprising particles on the substrate or on the transparent layer, printing a digital image comprising colour pigments on the print layer, and bonding the print layer with the colour pigments to the transparent layer and to the substrate with heat and pressure such that the digital image is located between the transparent layer and the substrate.

Method to produce a building panel and a semi finished product
11090972 · 2021-08-17 · ·

A method to produce a building panel, including: providing a substrate, applying a thermosetting binder in dry form on the substrate for forming a sub-layer, applying a sheet on the sub-layer, and pressing the substrate, the sub-layer and the sheet together to form a building panel, thereby the thermosetting binder of the sub-layer impregnates the sheet from below. Also, a semi-finished product.

Surfacing materials and method of manufacture

A textured release sheet includes a substrate, which has been electron beam treated, including a top side and a bottom side. A matte surface is formed on the bottom side thereof, wherein the matte surface of the surfacing material is a coating of an radiation curable material applied to the bottom side of the substrate. The coating is an UV curable acrylate mixture applied to the substrate, wherein the UV curable acrylate mixture is irradiated with UV-radiation via an excimer laser emitter to produce a UV-irradiated layer wherein the UV curable acrylate mixture is only crosslinked on the surface thereof, which produces a matting surface through the effects of a micro-convolution.

Panel and methods for manufacturing panels

A panel may include a substrate and a top layer provided on the substrate. The top layer may include a printed motif provided on a paper sheet and a transparent or translucent synthetic material layer. The paper sheet may be impregnated with polyurethane or polyisocyanate. The synthetic material of the transparent or translucent synthetic material layer may be polyurethane.

FLOOR PANEL
20210047842 · 2021-02-18 ·

A floor panel has a rectangular and oblong shape, and includes a substrate and a top layer provided on the substrate and forming a decorative side of the floor panel. The top layer is composed of a print provided on a carrier sheet and a transparent thermoplastic layer situated above the print. The substrate has a thickness from 2 to 10 millimeter and forms at least half of the thickness of the floor panel. The substrate is a polyurethane-based substrate and the transparent thermoplastic layer is polyurethane-based. The floor panel has a length of more than 1.1 meters and has a plurality of reinforcing layers situated outside the center line of the substrate. A reinforcing layer may be provided in combination with the substrate and the top layer.

FLOOR PANEL
20210062518 · 2021-03-04 ·

A floor may include a substrate having a top side and a bottom side. A top layer may be provided on the substrate. The top layer may consist of a printed thermoplastic film and a thermoplastic transparent or translucent layer provided on the printed thermoplastic film. The top layer may be directly adhered to the substrate by heat welding the printed thermoplastic film and the top side of the substrate, in the absence of a glue layer. The substrate may be a synthetic material board including a filler. The substrate at least at two opposite edges may include coupling means provided in the synthetic material board. The thermoplastic transparent or translucent layer may be provided with a structure.

Floor panel

A floor may include a substrate having a top side and a bottom side. A top layer may be provided on the substrate. The top layer may consist of a printed thermoplastic film and a thermoplastic transparent or translucent layer provided on the printed thermoplastic film. The top layer may be directly adhered to the substrate by heat welding the printed thermoplastic film and the top side of the substrate, in the absence of a glue layer. The substrate may be a synthetic material board including a filler. The substrate at least at two opposite edges may include coupling means provided in the synthetic material board. The thermoplastic transparent or translucent layer may be provided with a structure.

METHODS FOR MANUFACTURING PANELS
20210053335 · 2021-02-25 · ·

A method is provided for manufacturing panels with a substrate and a decorative top layer that may include a printed motif and a transparent or translucent protective layer formed there above. The method may involve applying a first and a second finishing layer for forming a first and a second portion of the protective layer. Recesses may be formed at the surface of the second finishing layer. Hard particles may be provided in the first finishing layer.

Surfacing materials and method of manufacture
10933608 · 2021-03-02 · ·

A surfacing material includes a substrate having a top side and a bottom side. A matte surface is formed on the bottom side thereof, wherein the matte surface of the surfacing material is a coating of an electron beam radiation curable material applied to the bottom side of the substrate. The coating is an epoxy acrylic or urethane acrylic laid upon the substrate. The epoxy acrylic or urethane acrylic is irradiated with UV-radiation to produce a UV-radiation layer wherein the epoxy acrylic or urethane acrylic is neither hardened nor is an entire layer of the epoxy acrylic or urethane acrylic crosslinked but rather the epoxy acrylic or urethane acrylic only crosslinked on the surface thereof, which produces a matting surface through the effects of a micro-convolution.