Disclosed herein are systems and techniques for producing complex components using a reinforced thermoplastic material. The complex components can include contoured or curved outer surfaces, and in some cases define a cavity. In certain examples, one or more thermoplastic materials are arranged to form a wheel component, such as that adapted to define a rim of the bicycle. Thermal bonding can be used to join multiple reinforced thermoplastic materials to one another in order to form a cavity of the wheel component or other complex shape. In certain examples, a portion of a tooling assembly can be pressurized to maintain a shape of the cavity during thermal bonding and cooling. This can remove the need for a sacrificial bladder or other structure that would maintain the shape of the cavity, allowing for a seamless final component, optionally absent indicia of bladder exit or other seams.

A wheel with high strength flexible spokes of the present invention, including a rim and hub, and spokes between the rim and hub made of fibrous material that causes the spokes to be both lighter in weight and stronger than comparable steel spokes. The spokes are also flexible and resilient such that they can bend while retaining their integrity and strength. The wheel includes a nipple within the rim that receives the high strength spoke and allows for flexibility in adapting the spoke to wheels having differing shapes and sizes.

A lightweight wheel is provided, which includes a flange, a plurality of titanium alloy spokes and a carbon fiber rim, herein the flange is positioned at a middle part of the carbon fiber rim, the plurality of titanium alloy spokes are connected between the flange and the carbon fiber rim, and the plurality of titanium alloy spokes are uniformly distributed in pairs along the circumference; and one end of each of the titanium alloy spokes combined in pairs is fixed on the flange in a centralized mode, and another end is fixed separately at the carbon fiber rim, making the titanium alloy spokes combined in pairs a fan shape. An automobile is also provided.

A lightweight wheel with high strength flexible spokes of the present invention, includes a rim and hub, and a plurality of lightweight, flexible and resilient spokes between the rim and hub made of fibrous material that causes the spokes to be both lighter in weight and stronger than comparable steel spokes. The wheel includes a nipple within the rim that receives the high strength spoke and allows for flexibility in adapting the spoke to wheels having differing shapes and sizes.

In a spoke wheel that includes: a rim; a hub; and a plurality of spokes connecting the rim with the hub, the spokes each having an end portion connected with a connection portion disposed at a lateral surface portion on an outside in a width direction of the rim, the rim includes a raised portion that is raised from the connection portion to the outside in the width direction.

A vehicular wheel assembly defines an axis of rotation and includes a wheel having an inner hub, an outer rim, and a plurality of hollow spokes. The outer rim defines an outer circumference. Each hollow spoke of the plurality of hollow spokes extends between the inner hub and the outer rim and includes a wall that at least partially defines a hollow chamber. The outer rim defines a plurality of openings that are each in fluid communication with one of the hollow chambers and each of the openings includes a tuning member.

A tensile element connection, comprising first and second bracing elements and a tensile element having a first portion connected to the first bracing element and a second portion opposed to the first portion and connected to the second bracing element, and an applied tensile load along the tensile element. The tensile element includes a preformed rod that is comprised of reinforcement fibers in a matrix. At a temporarily elevated temperature greater than the service temperature, a localized region of the matrix is in a softened state of increased deformability such that a localized region of the rod is deformed under pressure to include a laterally outwardly projecting engagement surface. The tensile element is comprised of said rod with the engagement surface formed therein and is connected to one of the first and second bracing elements by means of an overlie engagement at the engagement surface to restrain the tension load.

A wheel with high strength flexible spokes of the present invention, including a rim and hub, and spokes between the rim and hub made of fibrous material that causes the spokes to be both lighter in weight and stronger than comparable steel spokes. The spokes are also flexible and resilient such that they can bend while retaining their integrity and strength. The wheel includes a nipple within the rim that receives the high strength spoke and allows for flexibility in adapting the spoke to wheels having differing shapes and sizes.

A laced wheel manufactured from a one-piece casting, including both the hub portion and the rim portion. After casting and machining spoke interfaces, the hub and rim portions are separated and wire spokes are assembled.

A method for rounding off an undesired burr and/or material accumulated on vehicle spoke rear edges, in particular light-alloy automotive wheel during manufacture, the burr having been produced or the material having accumulated during a preceding mechanical processing step of the light-alloy wheel, rounds off the burr or the accumulated material by laser beam remelting. The rounding off is achieved by orienting the light-alloy wheel during the lasering such that the rear edge of the respective spoke being lasered points downwards and by, as a result of laser beam energy applied, the light alloy of the spoke is melted locally, partially and directly from above, i.e. on a front spoke edge, and/or laterally from above so that the resulting molten material flows downwards by gravity, hardens on the spoke rear face as a rounded portion and thereby rounds off the undesired burr or the undesired material accumulated there.