A method of manufacturing a lightweight wheel with high strength flexible spokes of the present invention, includes providing a rim and hub, and a plurality of lightweight, flexible and resilient spokes between the rim and hub made of fibrous material that causes the spokes to be both lighter in weight and stronger than comparable steel spokes. The wheel includes a nipple within the rim that receives the high strength spoke and allows for flexibility in adapting the spoke to wheels having differing shapes and sizes.

A bicycle wheel includes: a hub with a hub spindle and two ears disposed on the hub spindle, the hub spindle having an axial direction; a wheel frame having a connecting portion; and a plurality of spokes each having a connecting section and two support sections, wherein the connecting section of each of the spokes is inserted through the connecting portion and divided along the axial direction into a first side and a second side, one of the two support sections is connected to the first side and one of the ears, another of the two support sections is connected to the second side and another of the ears, and the two support sections are arranged along the axial direction.

A rim for a bicycle wheel includes a radially inner portion disposed along an inner circumference of the rim. The rim also includes a first sidewall and a second sidewall spaced apart from the first sidewall. The first sidewall and the second sidewall extend radially outward from the radially inner portion. The first sidewall includes a layer of a composite material. The layer of the composite material includes fabric plies of the composite material that are shaped as strips. The composite material includes a matrix of a polymer-based material and fibers of a reinforcing material. The strips include a first strip and a second strip. The second strip is adjacent to the first strip within the layer of the composite material. The second strip is nonparallel to the first strip.

A rim for a bicycle wheel includes a radially inner portion disposed along an inner circumference of the rim, a first sidewall, and a second sidewall spaced apart form the first sidewall. The first sidewall and the second sidewall extend radially outward from the radially inner portion. The radially inner portion includes a stack of strips of material. The stack of strips includes a plurality of strips and a hole through the plurality of strips. The plurality of strips are nonparallel to each other. The plurality of strips are positioned about the hole through the plurality of strips.

A spoke wheel includes a light alloy rim, a hub, and a plurality of wire spokes connecting the rim with the hub. The rim includes mounting flanges provided at asymmetrical positions with respect to a widthwise center of the rim and is connected with the hub by assembling the spokes to the mounting flanges. The spokes are disposed by being offset to the widthwise center of the rim.

A vehicle wheel spoke connection, including: a rim; a hub; a plurality of spokes extending between the rim and hub with a first portion connected to the rim, a second portion opposed to said first portion and connected to the hub, a span portion between the rim and the hub, and an applied tensile load along the span portion; a bracing element including the rim and/or hub. The spoke has a longitudinal axis and is composed of reinforcement fibers in a matrix. The external surface of the spoke includes a pre-formed configured surface comprising a multiplicity of laterally outwardly projecting engagement surfaces that are longitudinally spaced. The spoke is connected to the bracing element by a longitudinal engagement comprising a multiplicity of longitudinally spaced overlie engagements associated with the spoke engagement surfaces. The longitudinal engagement supports the tensile load.

A spoke star is made of a fiber-reinforced plastic and formed as a star-shaped closed ring, the spoke star having spokes between a hub-side inner circumference of the spoke star and a rim-side outer circumference of the spoke star, a single fiber bundle running repeatedly in the spoke star between the inner circumference and the outer circumference along spokes of the spoke star. The spokes may be formed as double spokes, the spokes having a loop at the rim-side outer circumference of the spoke star. The loops allow for a better load transfer to the spoke star.

A tubeless spoked wheel including a rim and a hub connected with wire spokes includes a rim that has no through-hole and is narrow in the vehicle width direction. A plurality of internal threads are aligned circumferentially in an annular raised portion arranged along the centerline of a rim. A connecting member that is hollow and has an external thread on its outer periphery is screwed into each internal thread. Each connecting member is pre-engaged with a distal end of a spoke in a rotatable manner. Each spoke bends at a position outward from the connecting member, tilts toward a hub, and has its basal end connected to a right or left flange of the hub with a nipple. The spokes are connected to the annular raised portion to narrow the rim in the vehicle width direction. The spokes are rotatably supported on the connecting members.

A method of manufacturing a lightweight wheel with high strength flexible spokes of the present invention, includes providing a rim and hub, and a plurality of lightweight, flexible and resilient spokes between the rim and hub made of fibrous material that causes the spokes to be both lighter in weight and stronger than comparable steel spokes. The wheel includes a nipple within the rim that receives the high strength spoke and allows for flexibility in adapting the spoke to wheels having differing shapes and sizes.

A composite rim is used in spoked wheels, such as bicycle wheels. The composite rims has molded-in spoke holes. The composite rim is manufactured using a unique fabricating technique. The construction of the composite rim dramatically improves the bearing and loading strength of the composite rim over prior composite rims, which drill the spoke holes therein after fabrication of the rim hoop.