A retractable handle arrangement may include a handle having a swing-arm moveable about a pivot axis and arranged to couple the handle to a support structure for movement between a stowed state and a deployed state. The swing arm may, in the deployed state, engage the support structure so as to substantially prevent lateral play of the handle.

A utility vehicle includes a door. The door includes an inner door panel disposed close to a cabin, and an outer door panel attached to an outer end of the inner door panel. The outer door panel is attached to an outer end of an upper portion of the inner door panel to expose a lower portion of the inner door panel when viewed from outside the vehicle.

A vehicle door structure includes a mirror retainer having a main body, which is joined to the front end of an outer reinforcement with a part of the main body overlapping with the outer reinforcement. The mirror retainer includes an upper leg, which has a first facing surface facing a lower leg and is joined to the inner panel. The lower leg has a second facing surface facing the upper leg and is joined to the inner panel. A reinforcing member is connected to the first facing surface and at least one of a main body inner surface and the second facing surface so as to reinforce the mirror retainer.

A device for measuring a flange in a creased sheet of metal is provided, along with a method of use thereof. The device includes a block including at least two slots and a body extending from the block in a first direction. The device also includes at least two retractable teeth. Each tooth is mounted in a respective one of the at least two slots. Each tooth is biased toward the first direction and retractable in a second direction opposite the first direction. A foot is mounted to an end of the body and includes a groove configured to receive an edge of the sheet of metal. A free edge of the flange is received in the groove and a creased edge is retained by the teeth. The flange may be measured by inserting a depth gauge through the block to a surface of the sheet of metal.

A door inner support panel for a vehicle door assembly includes a header section with a window frame for receiving a windowpane. A shell section is attached to the header section and mounts to a door frame of a body of a vehicle. The shell section has a hardware frame for mounting a hardware module. The hardware frame includes: a mounting interface on the an inboard surface of the shell section for coupling to an outboard surface of the hardware module; a mounting interface on a flanged surface of the shell section for sealingly attaching to a peripheral surface of the hardware module; and a mounting interface on the outboard surface of the shell section for coupling to an inboard surface of the hardware frame. A method of making the door inner support panel is also disclosed.

A vehicle having an exoskeleton exterior panel that provides crash resistance is described. The exterior panel may be formed from a monolithic metal sheet and attached to an exterior portion of the vehicle frame, and the exterior panel does not comprise an additional support structure. At least one component may be directly attached to the exterior panel, and the exterior panel may bear the load of the at least one component. Methods of manufacturing the vehicle are also described.

A press forming apparatus that produces a character line in a design surface of an outer panel by press forming includes an upper die and a lower die. The upper die has a die surface that is configured to form a design surface of an outer panel. The lower die has a die surface corresponding to the die surface of the upper die. The die surface of the lower die has, in a formation area of the character line, a curved convex portion that protrudes beyond an offset line of the die surface of the upper die and curved concave portions continuous with the curved convex portion. Each of the curved concave portions is on a corresponding one of both sides of the convex portion and is recessed beyond the offset line.

A vehicle door structure includes an outer door panel made of resin, etc. The outer door panel has an attenuated portion. The attenuated portion is provided along a boundary line that divides the outer door panel into at least a first region that includes the outer door handle and other regions.

A vehicle door structure includes: a door hinge member mounted on a vehicle body; a door inner panel that constitutes a side door of an automobile; a door outer panel that is mounted on an outer side of the door inner panel in a vehicle width direction, and constitutes the side door of the automobile; and a door impact beam that is disposed between the door inner panel and the door outer panel, a first end side of the door impact beam being mounted on the door inner panel through a mounting member, a second end side of the door impact beam being rotatably mounted on the door hinge member.

A door of a vehicle may include a first door module forming a door skeleton; and a second door module coupled with the first door module and forming a door window; wherein the second door module includes a relatively lightweight material as compared to the first door module; a reinforcement member is inserted along an edge portion forming the door window of the second door module; and a stepped portion is formed at the reinforcement member, reducing weight and cost of the door of the vehicle.