A motor vehicle door and a method for producing the motor vehicle door is disclosed having a frame plate coupled to reinforcement components and at least half of all of the reinforcement components are produced as extruded profiles which are subsequently press-formed three-dimensionally. The extruded profiles have different wall thicknesses.

A reinforcing element for a motor vehicle door is disclosed which is a light metal or a light metal alloy. The reinforcing element is produced from a light metal blank by massive forming, preferably by forging.

A bodywork or chassis component for a vehicle includes a first sheet having a first connection flange and a second sheet having a second connection flange, the first and second sheets being joined in correspondence of the respective first and second connection flanges. The first connection flange is a flange folded back towards the first sheet so as to define a valley with the first sheet. The second connection flange is overlapped to said first connection flange for an overlap length and it is at least in part joined to said first connection flange by a welding at that joins a perimeter edge of the second connection flange to a side of the first connection flange external with respect to said valley. The first and second connection flanges are parallel to one another in correspondence of the overlap length. The invention further includes a method for manufacturing of the aforementioned component.

A method of manufacturing a door for a vehicle includes molding a door inner panel using a polymer composite; molding a door frame assembly using an aluminum alloy or a steel alloy, the door frame assembly defining a space to be opened or closed by a door glass; molding a door outer panel using an aluminum alloy or a steel alloy; molding an impact beam using an aluminum alloy or a steel alloy, the impact beam serving to increase rigidity of a side surface of the door; coupling the molded door frame assembly and the molded impact beam to the door inner panel; and coupling the door inner panel, which is coupled to the door frame assembly and the impact beam, to the door outer panel.

A door impact beam for a vehicle includes a beam main body 2 and an attaching portion 3 formed of first and second brackets 4 and 5, the first bracket 4 is coupled to the second bracket 5 by a coupling portion 20 to enable absorbing a relative movement due to difference in thermal expansion between the beam main body 2 and the components 6 of the vehicle door, a first locking hole 11 is bored in one of the first and second brackets 4 and 5 and a second locking hole 12 is bored in the other bracket, the first and second locking holes 11 and 12 are adapted to be locked by a temporarily fixing member 13 at a normal temperature and the temporarily fixing member 13 is adapted to be softened at a predetermined temperature or higher, and the second locking hole 12 includes an engaging hole 12a adapted to be engaged with the temporarily fixing member at a normal temperature and a slit 12b which is smaller in width than the maximum inner diameter of the engaging hole 12a.

Provided is a different materials panel structure having reduced occurrence of displacement or warping of a joining section and having excellent external appearance of an outer panel (2). The different materials panel structure has: an outer panel comprising a first metal material; an inner panel (3) arranged on the lower surface side of the outer panel and comprising a second metal material having a higher fusion point than the first metal material; and a rivet (6) comprising the same material as the second metal material and comprising a head section and a shaft section. An outer panel comprises a hemmed section formed by folding a rim section and which supports the inner panel via an adhesive layer (9). The head section of the rivet remains on the outer panel surface. The shaft section of the rivet penetrates from the lower surface side of the hemmed section of the outer panel towards the inner panel. A tip of the shaft section is spot-welded to the inner panel and a protruding section (3a) is provided in the inner panel at a position corresponding to the rivet and protruding in the axial direction of the rivet. A heat insulation section (8) comprising the adhesive layer or the adhesive layer and a gap is formed between the protruding section after welding and the outer panel.

A collapsible vehicle door is provided that can be easily installed and uninstalled on a vehicle, without modification to the vehicle. The uninstalled door can be collapsed into a compact configuration allowing for storage within the vehicle. The collapsible door includes frame pieces that can be fixed together to form a frame. The frame pieces may be shaped to match or partially match the contour of the door frame of the vehicle on which the collapsible door is to be installed. A cover piece is attached to the frame to provide protection from exterior weather conditions and prevent unauthorized access to the vehicle cabin. A hinge portion of the collapsible door is configured to connect to the hinge portion on the stock vehicle body. A latch portion of the collapsible door may be used to secure the collapsible door in the closed portion.

A method for manufacturing an inner door panel for a vehicle side door that employs a die casting process. The method includes providing a die cast mold having opposing mold halves that combine to define a die cavity configured to provide the inner door panel. An impact beam is positioned in the mold cavity prior to combining the first mold half and the second mold half, and a molten metal is provided to the mold cavity so that molten metal flows into all areas of the mold cavity and around the impact beam after the first mold half and the second mold half are combined. A solidified molded inner door panel is then removed from the die cast mold that includes an encapsulated impact beam.

A bodywork or chassis component for a vehicle includes a first sheet having a first connection flange and a second sheet having a second connection flange, the first and second sheets being joined in correspondence of the respective first and second connection flanges. The first connection flange is a flange folded back towards the first sheet so as to define a valley with the first sheet. The second connection flange is overlapped to said first connection flange for an overlap length and it is at least in part joined to said first connection flange by a welding at that joins a perimeter edge of the second connection flange to a side of the first connection flange external with respect to said valley. The first and second connection flanges are parallel to one another in correspondence of the overlap length. The invention further includes a method for manufacturing of the aforementioned component.

A method of manufacturing a door for a vehicle includes molding a door inner panel using a polymer composite; molding a door frame assembly using an aluminum alloy or a steel alloy, the door frame assembly defining a space to be opened or closed by a door glass; molding a door outer panel using an aluminum alloy or a steel alloy; molding an impact beam using an aluminum alloy or a steel alloy, the impact beam serving to increase rigidity of a side surface of the door; coupling the molded door frame assembly and the molded impact beam to the door inner panel; and coupling the door inner panel, which is coupled to the door frame assembly and the impact beam, to the door outer panel.