A combined fluid tank used in diesel engine vehicles using AdBlue is provided, wherein the AdBlue is a urea-based chemical and the combined fluid tank is manufactured using a rotation technology from a polymer-based material. The combined fluid tank includes a first chamber for diesel and a second chamber for AdBlue positioned next to the first chamber, a double-walled impermeable chamber constructed between the first chamber and the second chamber, and a baffle located in at least one of the first chamber and the second chamber and the baffle provides sound and vibration damping, and to a production method of the combined fluid tank.

A method for welding a heat shield during manufacturing of a vehicle component made from a thermoplastic material. The heat shield includes: a reinforcement layer made from a thermoplastic material which is weldable to the thermoplastic material of the vehicle component; and a heat shielding material that differs from the thermoplastic material of the reinforcement layer and is configured to decrease transfer of heat through the reinforcement layer to the vehicle component. The method includes: heating the heat shield to bring the thermoplastic material of the reinforcement layer in a molten state; placing the heated heat shield in a mold; bringing into the mold the thermoplastic material of the vehicle component in a molten state; welding the thermoplastic material of the reinforcement layer being in a molten state to the thermoplastic material of the vehicle component being in a molten state, by blow molding the vehicle component in the mold.

A pressure vessel for the storage of pressurized fluids for a fuel cell system, a liner for the pressurized vessel and a method of making. The method of manufacturing a pressure vessel includes forming a lost core assembly, a reinforcement structure around the assembly and removing the core from said assembly to define an internal compartment. The lost core assembly includes a first sacrificial material used to define the shape of the pressure vessel's internal compartment, boss attachable to the first material for the introduction and removal of the fluid into the pressure vessel, and a second material for placement around the first material and at least a portion of the boss such that upon removal of the first material, the second material defines the liner. The reinforcement structure is wound around the liner to give the pressure vessel a unitary, composite structure.

A fuel tank in a vehicle. The fuel tank includes a protective outer shell and an inner shell. The protective outer shell has an inner shell receiving area. The inner shell, which holds fuel, is housed in the inner shell receiving area of the outer shell. The inner shell cooperates with the outer shell to maintain the position of the inner shell relative to the outer shell and relative to the vehicle during normal operation. During an impact to the vehicle, the inner shell moves independent of the outer shell and the vehicle, allowing a portion of the energy or the forces associated with an impact to be absorbed by the outer shell, reducing the energy or force transferred to the inner shell.

A method for manufacturing a fuel tank is described herein. The method includes subsequent to molding of a housing of a fuel tank, positioning a strut inside the housing. The method additionally includes snap-fitting a flexible projection of the strut with a corresponding flange section in a first wall of the housing, the flange section surrounding an opening in the first wall of the housing and the flexible projection including a surface overlapping an interior surface of the flange section subsequent to the snap-fitting.

A composite pressure vessel that includes a monolayer liner and a reinforcing structure arranged on top of the liner. The liner is made by injection moulding and includes at least two shells weldable together. Each shell is made of a polymer composition including at least 45% by weight of an aromatic polyamide relative to the total weight of the polymer composition, and at least 10% by weight of an aliphatic polyamide relative to the total weight of the polymer composition.

Filling methods and systems are provided for a conformable fuel tank. In one example, a system comprises an active thermal management arrangement for the conformable fuel tank. The active thermal management arrangement comprises one or more recirculation passage for mixing hot fuel distal to an inlet port of the conformable fuel tank with cool incoming fuel flowing to the inlet port.

A tank mounting structure includes a frame, a band, and a tank protector. The frame is configured to fix the tank. The band is configured to fix the tank in a state where the band sandwiches the tank with the frame and the band deforms in accordance with expansion or contraction of the tank. The tank protector is configured to be fixed to an inner side of the band or an outer side of the band.

A liquid container for a motor vehicle, having a first half-shell and a second half-shell, the half-shells delimiting a storage volume for accommodating liquid, the first half-shell having a first support layer and a first barrier layer, the second half-shell having a second support layer and a second barrier layer, the first barrier being situated on a side of the first support layer facing the storage volume, and the second barrier layer being situated on a side of the second support layer facing the storage volume.

The invention relates to a method for producing a liquid container (28) for a motor vehicle, having the method steps: providing a wall (14), which is provided in order to delimit an interior chamber (26) of the liquid container (28) for receiving a liquid (34); providing a structure (2), which is provided in order to be arranged in order to reduce sloshing noises in the interior chamber (26) of the liquid container (28), wherein the structure (2) comprises a random arrangement of threads (4) cross-linked with each other and wherein a plurality of the threads (4) of the structure (2) are integrally joined, at least in sections, to at least one or more additional threads (4) of the structure (2), such that a substantially monolithic structure (2) is formed; connecting the structure (2) to the wall (14).