A crossmember for a bumper includes an extruded profile base frame with at least two connecting areas, for attaching the crossmember to a vehicle structure, and which are set at a distance from each other along a longitudinal direction. An extruded reinforcing element is fixedly secured to a rear side of the extruded profile base frame between the at least two connecting areas. The crossmember is weight-optimized and which can be produced in a cost-effective manner.

An automotive vehicle includes a body having fore and aft portions. The vehicle includes a bumper beam coupled to the vehicle body proximate the fore portion and a heat exchanger disposed aft of the bumper beam. A fascia assembly is coupled to the vehicle body and extends about the bumper beam. The fascia assembly includes a fascia inlet configured to direct an airflow from the exterior of the fascia assembly to the interior of the fascia assembly. An energy absorption member is disposed between the fascia and the bumper beam. An air passage extends through at least one of the bumper beam and the energy absorption member. The air passage extends from an air passage inlet to an air passage outlet. The air passage inlet is positioned downstream of the fascia inlet with respect to the airflow, and the air passage outlet being positioned upstream of the heat exchanger.

To compensate for a decrease in reaction force of a bumper reinforcement, which is made of an aluminum alloy extrusion having two end portions subjected to bend forming and crushed portions on the respective end portions, against an impact load in end impact involved in crushing, and compensate for a decrease in energy absorption amount of the bumper reinforcement. Assuming a space between two flanges includes a first region from a center line of the thickness between the flanges to an outer flange and a second region from the center line to an inner flange in a cross section of the crushed portion perpendicular to an extrusion direction, area of the webs located in one (for example, the first region) of the two regions is larger than area of the webs located in the other region (for example, the second region).

A bumper beam to be arranged horizontally on a motor vehicle, the bumper beam comprising an elongate main cross member produced of a bent plate, wherein the main cross member comprises an elongate bottom portion with two elongate web portions on either side thereof, said elongate bottom portion and elongate web portions being arranged to extend horizontally, when arranged on a vehicle, over at least a first length between two spaced apart attachment sections for attaching the bumper beam to two spaced apart mounting brackets crash boxes, and wherein the web portions are arranged above and below the bottom portion to extend outwards, away from the vehicle when arranged on said vehicle. A patch is arranged along the elongate bottom portion to cover a region that extends horizontally from each attachment section and along at least a section of the first length between two spaced apart attachment sections.

A bumper beam of a vehicle body structure (1) is provided with a laterally extending laterally middle part (55) and a pair of end parts (56) each extending from a corresponding lateral end of the middle part in an outboard direction with a certain inward slant with respect to a fore and aft direction, and each end part curves at a laterally middle point thereof so as to have a concave side facing outward with respect to the fore and aft direction.

A bumper arrangement (1) for a motor vehicle, in particular for a lower load plane, wherein the bumper arrangement (1) has a bumper crossmember (2) and two spaced-apart supporting profiles (3, 3′), the first ends (4, 4′) of which are each fastened indirectly or directly to one of the two regions of the bumper crossmember (2) that are in the vicinity of the end and which are each fastened at a second end (5, 5′) to chassis parts or longitudinal member parts (6) formed on the motor vehicle, wherein the bumper crossmember (2) is held by the supporting profiles (3, 3′) on the vehicle structure and has a preferably symmetrically curved portion (7) in the form of a portion of a tube or a portion of a groove or a portion of a profile, wherein the portion (7) is fastened by its ends (8, 8′) in the vicinity of the second ends (5, 5′) of the supporting profiles (3, 3′) to the chassis parts or longitudinal member parts (6), wherein the curved portion (7) is shaped in a manner projecting with a central region (9) to the bumper crossmember (2) and therefore at least lies against the bumper crossmember (2).

The invention relates to a crash structure for a motor vehicle, comprising a carrier body, from the carrier surface of which at least one deformation unit formed integrally with the carrier body protrudes, which deformation unit is formed by at least two deformation elements arranged one over the other and connected to each other and by an impact surface, wherein: a longitudinal section of each deformation element has two longitudinal section surfaces lying opposite each other and following respective non-straight curves; the impact surface is spaced apart from the carrier surface by the deformation elements.

A vehicle structure sub-unit includes a cross-member of metal material and two crash-box modules with their front surfaces welded or glued to the rear wall of the cross-member. A reinforcing metal plate is interposed between the front surface of at least one of the two crash-box modules and the rear wall. The rear wall has a depressed flat portion in which the reinforcing plate is received, in such a way that the surface of the reinforcing plate facing the crash-box module is substantially flush with the surface of the rear wall. A depressed portion of the rear wall is located in an offset position, closer to the center of the cross-member, with respect to the crash-box module, in such a way that the reinforcing plate is in contact only with a part of the front surface of the crash-box module, the remaining part of the front surface being in direct contact with the rear wall.

Apparatus and methods for additively manufactured structures with augmented energy absorption properties are presented herein. Three dimensional (3D) additive manufacturing structures may be constructed with spatially dependent features to create crash components. When used in the construction of a transport vehicle, the crash components with spatially dependent additively manufactured features may enhance and augment crash energy absorption. This in turn absorbs and re-distributes more crash energy away from the vehicle's occupant(s), thereby improving the occupants' safety.

A vehicle body front structure, including a front bumper face positioned in front of a front bumper beam, and an ornamental front panel located above the front bumper face; wherein the front panel includes at least a substantially vertically extending vertical surface and an inclined surface continuous with the vertical surface, and the inclined surface is provided with a transmitting member configured to transmit radio wave or light, a radar device or an image capturing device being positioned behind the transmitting member.