According to some embodiments, a railcar comprises a hopper with a sloped sheet and a discharge door. A first end of the discharge door is coupled to the railcar and pivots the discharge door between closed and open positions. The sloped sheet comprises a discharge end that is in contact with the discharge door when in the closed position. A second end of the discharge door extends beyond the discharge end of the sloped sheet when in the closed position. The discharge door comprises a lip disposed at its second end that extends generally perpendicular to the discharge door and parallel to the sloped sheet when the discharge door is in the closed position. The sloped sheet comprises a gasket coupled to its exterior portion. The lip of the discharge door contacts the gasket when in the closed position.

According to some embodiments, a railcar comprises a hopper with a sloped sheet and a discharge door. A first end of the discharge door is coupled to the railcar and pivots the discharge door between closed and open positions. The sloped sheet comprises a discharge end that is in contact with the discharge door when in the closed position. A second end of the discharge door extends beyond the discharge end of the sloped sheet when in the closed position. The discharge door comprises a lip disposed at its second end that extends generally perpendicular to the discharge door and parallel to the sloped sheet when the discharge door is in the closed position. The sloped sheet comprises a gasket coupled to its exterior portion. The lip of the discharge door contacts the gasket when in the closed position.

A railcar system that includes a railcar with a discharge opening and a longitudinal gate positioned adjacent to the discharge opening. The system further includes a driving system connected to the longitudinal gate that is configured to move the longitudinal gate between a closed position and an open position. The system further includes a controller connected to the driving system that causes the driving system to position the longitudinal gate in the closed position, position the longitudinal gate in the open position, and position the longitudinal gate to remain an at least partially open position. The longitudinal gate is less than fully open when the longitudinal gate is in the at least partially open position.

A railcar system that includes a railcar with a discharge opening and a longitudinal gate positioned adjacent to the discharge opening. The system further includes a driving system connected to the longitudinal gate that is configured to move the longitudinal gate between a closed position and an open position. The system further includes a controller connected to the driving system that causes the driving system to position the longitudinal gate in the closed position, position the longitudinal gate in the open position, and position the longitudinal gate to remain an at least partially open position. The longitudinal gate is less than fully open when the longitudinal gate is in the at least partially open position.

A method of modification of a railcar to form a modified railcar can be described as comprising the steps of i) providing an existing small cube covered hopper donor railcar supported on a pair of trucks; ii) removing a donor car floor construction including hopper discharge gates, and the outside hopper sheets, lower hopper floor and the partition floor forming the hopper chutes of the donor railcar; iii) forming a floor construction of the modified railcar which includes one of a) triple hopper independent transverse door floor construction, b) dual hopper independent longitudinal door floor construction, c) flat bottom gondola floor construction, d) dual hopper ballast car floor construction, and e) twin hopper taconite ore car floor construction, and iv) attaching the floor construction to the car to form the modified railcar.

A method of modification of a railcar to form a modified railcar can be described as comprising the steps of i) providing an existing small cube covered hopper donor railcar supported on a pair of trucks; ii) removing a donor car floor construction including hopper discharge gates, and the outside hopper sheets, lower hopper floor and the partition floor forming the hopper chutes of the donor railcar; iii) forming a floor construction of the modified railcar which includes one of a) triple hopper independent transverse door floor construction, b) dual hopper independent longitudinal door floor construction, c) flat bottom gondola floor construction, d) dual hopper ballast car floor construction, and e) twin hopper taconite ore car floor construction, and iv) attaching the floor construction to the car to form the modified railcar.

A railcar hatch control system and method for operating railcar hatches of a multi-railcar train is disclosed. A multi-railcar train may have a locomotive and a plurality of railcars having railcar hatches that can be opened and closed. The system and method may include displaying railcar identification information for the railcars on an operator display device, and receiving selections of railcars from an operator that will have a railcar hatch operation performed thereon, such as opening or closing the hatches. The railcar hatch operation is input, and the system and method control the railcar hatch operation being performed only on the selected railcars, and not on the railcars that have not been selected by the operator. The system and method may have operator interfaces devices at an operator station of the train, or at a remote location or on a remote device that communicates wirelessly with the train.

A railcar hatch control system and method for operating railcar hatches of a multi-railcar train is disclosed. A multi-railcar train may have a locomotive and a plurality of railcars having railcar hatches that can be opened and closed. The system and method may include displaying railcar identification information for the railcars on an operator display device, and receiving selections of railcars from an operator that will have a railcar hatch operation performed thereon, such as opening or closing the hatches. The railcar hatch operation is input, and the system and method control the railcar hatch operation being performed only on the selected railcars, and not on the railcars that have not been selected by the operator. The system and method may have operator interfaces devices at an operator station of the train, or at a remote location or on a remote device that communicates wirelessly with the train.

A door operating mechanism for operating longitudinal doors of a railroad hopper car. The mechanism includes operating members that are coupled to ends of the doors. These operating members are each actuated by a separate actuating device that is coupled to a top surface of a sill of the hopper car. Door supports have one end coupled to a door and an opposite end coupled for rotation to an actuating device. When a power cylinder coupled to the operating member is activated, the actuating devices are rotated. This rotation causes the door supports to shift in opposite directions and to open the longitudinal doors.

A door operating mechanism for operating longitudinal doors of a railroad hopper car. The mechanism includes operating members that are coupled to ends of the doors. These operating members are each actuated by a separate actuating device that is coupled to a top surface of a sill of the hopper car. Door supports have one end coupled to a door and an opposite end coupled for rotation to an actuating device. When a power cylinder coupled to the operating member is activated, the actuating devices are rotated. This rotation causes the door supports to shift in opposite directions and to open the longitudinal doors.