According to the present embodiments, noise can be reduced by compensating for clearance caused by the wear of a rack bar support member, assembly convenience can be improved by simplifying a structure, and an installation space can be easily ensured by reducing the overall size of a steering apparatus.

An electromechanical power steering device may include a servomotor that drives an axially movable component via a ball nut mounted in a bearing such that the ball nut can be rotated about a longitudinal axis in a housing. The ball nut may be engaged with a threaded spindle configured on the axially movable component. The ball nut may include a ball screw on its inner side for balls to roll on, and an external ball return means that connects a start of the ball screw to an end of the ball screw to make endless circulation of the balls possible. A return channel of the ball return means may be formed by way of a deflecting body and a pulley wheel.

Provided are a method of manufacturing a hollow rack bar including a rack portion that is engaged with a pinion gear and faces supported by a yoke easily and accurately, and the hollow rack bar. The hollow rack bar (10) includes: the rack portion (21) engaged with the pinion gear (29); and the supported faces (23) provided on a back side of teeth of the rack portion (21) and supported by the yoke (31). The rack portion (21) is formed by locating a toothed mold (39) on an outer face of a circular tube material, and inserting a cored bar (41) into the circular tube material to pressurize an inner face, thereby transferring a shape of the toothed mold (39). The supported faces (23) are formed by removal processing or deformation processing of a back side of the teeth rack portion (21) of the circular tube material.

A method can be employed to produce a rack for a steering gear. The rack may include a toothed portion with a toothing, and a shaft portion with a functional portion. Separate segments comprising at least one in each case bar-shaped toothed segment and one shaft segment may be provided, which are aligned on a common longitudinal axis and are connected to one another at a joint. The method may involve providing a shaft raw material piece having a length that is a multiple of a shaft segment length, continuously grinding a part of a circumferential face of the shaft raw material piece across a multiple of the shaft segment length to produce a semi-finished shaft segment product, cutting to length a shaft segment from the semi-finished shaft segment product, providing a toothed segment, and joining the shaft segment to the toothed segment.

A method for controlling a motor driven power steering (MDPS) system includes detecting, by a controller, a current position of a rack bar; comparing, by the controller, the current position of the rack bar with a preset maximum position of the rack bar; updating, by the controller, the maximum position of the rack bar according to the comparison result; and setting, by the controller, a rack end stop control section using the updated maximum position of the rack bar.

A steering rack meshes with a pinion rotatably driven by the input shaft of a steering gear constituting an automotive steering device. The steering rack is provided with a an axially extending rod part of round cross section, and a plurality of rack teeth formed on a radial one side surface of an axial portion of the rod part, the rack teeth meshing with the pinion. At least one dummy tooth is formed in portions that are axial parts of the rod part and are adjacent to both axial sides of the plurality of rack teeth. The dummy tooth has a tooth height less than the rack teeth and does not mesh with the pinion.

Disclosed is a power steering device 1 having a control unit 33 equipped with an abnormality detection circuit 50. The abnormality detection circuit 50 is configured to judge the occurrence of an abnormality in the power steering device when a peak level Trp of a frequency component of a steering torque Tr etc. that periodically changes in a frequency range of 20 to 25 Hz becomes higher than a predetermined value.

A steering system for steering a wheel of a vehicle includes a track rod for deflecting the wheel, a rack which, by axial movement, leads to control of the track rod, and a housing. The rack is at least partially arranged within the housing. The rack has a convex and/or concave cross-sectional portion. The housing-mounted complementary geometry includes a complementary concave and/or convex shaping, as a result of which a form-fitting connection is produced for realizing the twist prevention.

A manufacturing method is provided for a hollow rack bar made of a hollow shaft material and including a toothed section which has a rack on an outer surface and a shaft section which is thinner than the toothed section. The manufacturing method includes: (i) drawing the hollow shaft material using a die and a plug, and preforming regions of the hollow shaft material including a toothed section formation region configured to become the toothed section and a shaft section formation region configured to become the shaft section so as to have thicknesses according to the respective regions; and (ii) forming the rack at the toothed section formation region of the hollow shaft material which is preformed.

An ATV is shown having a steering system comprised of a power steering unit having drive and driven pitman arms coupled to a drag link. The drive pitman arm is laterally offset from a vehicle centerline and is driven by the power steering unit. An alternate power steering system includes a pack and pinion subassembly coupled to a power steering motor, which then couples to steering arms of the ATV.