This disclosure relates to a scalable front end assembly for a motor vehicle. An example front end assembly includes a first component and a second component. The first component includes a first front cross member and the second component includes a second front cross member. The first front cross member overlaps the second front cross member. A method is also disclosed.

A vehicle body front structure includes: a front side frame extending in a longitudinal direction of a vehicle body; a side frame disposed laterally outside the front side frame in a vehicle width direction and extending in the longitudinal direction of the vehicle body; and a damper housing disposed laterally inside the side frame in the vehicle width direction. The side frame extends obliquely in a frontward and downward direction from a bent portion formed in proximity to the damper housing, and has a rectangular cross-section formed by a U-shaped member having a generally U-shaped cross-section and a lid member disposed on an open side of the U-shaped member. A first bendable portion is formed at a front end portion of the side frame by setting a strength of the lid member lower than a strength of the U-shaped member.

A front vehicle-body structure may include a pair of front side members each disposed in a vehicle length direction at both sides of a front vehicle-body, a pair of mounting brackets each engaged with a corresponding front side member among the pair of front side members and disposed to protrude from an internal panel of the corresponding front side member in a width direction of the vehicle to face each other, a cross bar having an upper surface, a front surface, and a rear surface, having a cross-section having an open bottom side and an open lateral end portion, and engaged with the mounting bracket in a vehicle height direction thereof, and an engagement unit of engaging the cross bar to the pair of mounting brackets with a predetermined gap between the pair of front side members and the lateral end portion of the cross bar.

A front end module of a vehicle, including a first side member having a first impact portion and a first other portion, a second side member having a second impact portion and a second other portion, and a lower cross member connecting the first side member with the second side member, is disclosed. The first side member and the second side member are each bent towards a front end of the vehicle, and each of the first side member and the second side member is J-shaped.

In a car body or component thereof with at least one first component of sheet metal of a first aluminum alloy and at least one second component of sheet metal of a second aluminum alloy, the first and second aluminum alloys are of type AlMgSi and in the sheet metal of the second aluminum alloy a substantial part of the elements Mg and Si, which are required to achieve artificial ageing in solid solution, is present in the form of separate Mg.sub.2Si and/or Si particles in order to avoid artificial ageing. By reduction of the hardening capacity of the second component during artificial ageing of the body as part of the paint baking cycle, the car body has an improved impact protection for pedestrians in comparison with solutions according to the prior art.

A front vehicle body structure may include front lower side members extended along a length direction of a vehicle, disposed in left and right sides along a width direction of the vehicle, and provided in a lower portion in a height direction of the vehicle, front upper side members extended along the length direction of the vehicle, disposed in left and right sides along the width direction of the vehicle, and provided higher in position than the front lower side members in the height direction of the vehicle, and fender apron upper members extended along the length direction of the vehicle, disposed in left and right sides along the width direction of the vehicle, and provided higher in position than the front upper side members in the height direction of the vehicle.

An embodiment structure for a vehicle includes a front-end module carrier, a front side member, a fender apron assembly disposed on an upper portion of the front side member, and connecting members connecting the front-end module carrier and the fender apron assembly. Another embodiment structure for a vehicle includes a front side member, a front-end module carrier, a fender apron assembly disposed on an upper portion of the front side member, the fender apron assembly including a shock absorber housing coupled to the upper portion of the front side member, and connecting members connecting the front-end module carrier and the fender apron assembly, the connecting members including a lower connecting member extending from the front-end module carrier and connecting the shock absorber housing and the front side member.

A front structure of a vehicle body may include a sub-frame mounted on a front side member through a mounting plate, a lower crush box connected to each front end portion of the sub-frame along the vehicle body length direction thereof, a radiator support lower member connected to the lower crush box along the width direction of the vehicle, and a lower stiffener connected to the front end portion of the lower crush box along the width direction of the vehicle.

A method for producing and installing a front end of a motor vehicle, including an arrangement including a structural front surface forming a structure that supports engine-cooling elements, to which structure a front protective molding and the projector headlamps are attached. In addition, the vehicle includes a hood hinged on hinge brackets secured to the vehicle structure, and side wings connected to the front pillar lining of the vehicle structure. The method includes adjusting the structural front surface in the transverse direction to a transverse position determined relative to the hood, placing a gauge device between the hood and the front structural face.

A front end structure is provided for a vehicle that includes a bracket for attaching front crash sensors to the vehicle. The front end structure includes an engine compartment and a hood connected to the engine compartment by a hood latch and a pair of hinges. The bracket is connected to the hood latch and the front crash sensors to maintain palpability with the vehicle through the hood in a collision.