Track system to be mounted on a vehicle in place of a rotatable OEM tire/wheel assembly, including: A frame. A drive wheel is rotatably mounted on the frame, operatively connectable to the drive shaft of the vehicle, and has a diameter of between 65% and 100% of the OEM tire diameter. Leading and trailing idler wheel assemblies are mounted on the frame. An endless track having an inner surface is disposed around the drive wheel, the leading and trailing idler wheel assemblies. The endless track has an unsupported portion between the drive wheel and one of the leading and trailing idler wheel assemblies. The unsupported portion has a length and a center. The unsupported portion deflects a distance of between 8% and 12% of its length on application of a 25-lb. force at its center.

A vehicle includes a plurality of track systems, a fluid pump, a plurality of fluid lines fluidly connecting the fluid pump to at least some of the tires of the wheels of each of the track systems, a plurality of pneumatic inflation actuators, a plurality of pneumatic deflation actuators, and a system controller. The system controller is in electronic communication with the fluid pump, the plurality of pneumatic inflation actuators, and the plurality of pneumatic deflation actuators. The system controller is operable to selectively adjust fluid pressure in select ones of the wheels of any one of the track systems of the vehicle by actuating corresponding ones of the plurality of pneumatic inflation actuators and the plurality of pneumatic deflation actuators. A track system has at least one of the leading idler wheels, trailing idler wheels, and mid-roller wheels including a tire containing a fluid.

A vehicle includes a plurality of track systems, a fluid pump, a plurality of fluid lines fluidly connecting the fluid pump to at least some of the tires of the wheels of each of the track systems, a plurality of pneumatic inflation actuators, a plurality of pneumatic deflation actuators, and a system controller. The system controller is in electronic communication with the fluid pump, the plurality of pneumatic inflation actuators, and the plurality of pneumatic deflation actuators. The system controller is operable to selectively adjust fluid pressure in select ones of the wheels of any one of the track systems of the vehicle by actuating corresponding ones of the plurality of pneumatic inflation actuators and the plurality of pneumatic deflation actuators. A track system has at least one of the leading idler wheels, trailing idler wheels, and mid-roller wheels including a tire containing a fluid.

A track assembly includes an elongated main frame supported for pivotal movement on a transverse axis and having opposite end portions supporting a set of end wheels. An endless flexible belt extends around the end wheels and has an upper run and a lower run for engaging the ground. A plurality of longitudinally spaced bogie wheels are positioned below the main frame and engage the lower run of the belt. The bogie wheels are carried by bogie frames supported for vertical movement and also for tilting movement relative to a plane defined by the axes of the end wheels. The bogie frames are urged or biased downwardly against the lower run of the belt by compression members extending from the main frame and preferably in the form of annular rubber spring members.

A track assembly includes an elongated main frame supported for pivotal movement on a transverse axis and having opposite end portions supporting a set of end wheels. An endless flexible belt extends around the end wheels and has an upper run and a lower run for engaging the ground. A plurality of longitudinally spaced bogie wheels are positioned below the main frame and engage the lower run of the belt. The bogie wheels are carried by bogie frames supported for vertical movement and also for tilting movement relative to a plane defined by the axes of the end wheels. The bogie frames are urged or biased downwardly against the lower run of the belt by compression members extending from the main frame and preferably in the form of annular rubber spring members.

A roller mounting assembly for a ground-engaging track system includes a frame, and a roller block coupled to the frame and including a shaft support surface extending through the roller block. The roller mounting assembly further includes a damper resiliently deformable, relative to the roller block, to dampen loads transmitted between the roller block and the frame. Embodiments of a roller block assembly and a damping shim assembly are also disclosed.

A roller mounting assembly for a ground-engaging track system includes a frame, and a roller block coupled to the frame and including a shaft support surface extending through the roller block. The roller mounting assembly further includes a damper resiliently deformable, relative to the roller block, to dampen loads transmitted between the roller block and the frame. Embodiments of a roller block assembly and a damping shim assembly are also disclosed.

A support structure, which includes an axle assembly, first and second biasing components and first and second connectors, configured to connect support wheel assemblies to a frame of a track system is disclosed. The first and second connectors and the first and second biasing components are configured to pivotally connect the axle assembly, which includes an axle and a longitudinal member, to the frame. The first and second biasing components bias the axle assembly toward a first configuration. The first biasing component is in contact with a first end portion of the longitudinal member, and the second biasing component is in contact with a second end portion of the longitudinal member. The first and second connectors are removably connectable to the frame and are respectively connected to the first and second biasing components. Support structures, guide rails and track systems having guide rails are also disclosed.

An example bushing has three portions along its radial direction including an inner portion most proximal to a central hole of the bushing, an outer portion most distal from the center hole, and a core portion between the inner portion and the outer portion. The core portion has a hardness that is less than the hardness of the inner portion or the outer portion of the bushing. The bushing may be formed using high carbon steel, which in some cases may be spheroidal cementite crystal structure. A rough bushing may be formed using the high carbon steel, followed by a direct hardening process, and an induction hardening process on the inner surface most proximal to the central hole of the bushing. The induction hardening on the inner surface may harden the outer portion while tempering the core portion of the bushing.

An example bushing has three portions along its radial direction including an inner portion most proximal to a central hole of the bushing, an outer portion most distal from the center hole, and a core portion between the inner portion and the outer portion. The core portion has a hardness that is less than the hardness of the inner portion or the outer portion of the bushing. The bushing may be formed using high carbon steel, which in some cases may be spheroidal cementite crystal structure. A rough bushing may be formed using the high carbon steel, followed by a direct hardening process, and an induction hardening process on the inner surface most proximal to the central hole of the bushing. The induction hardening on the inner surface may harden the outer portion while tempering the core portion of the bushing.