A failsafe multimode clutch assembly positioned in a powertrain of a rotorcraft. The clutch assembly includes a freewheeling having a driving mode in which torque applied to the input race is transferred to the output race and an overrunning mode in which torque applied to the output race is not transferred to the input race. A bypass assembly has an engaged position that couples the input and output races of the freewheeling unit. An actuator assembly uses pressurized lubricating oil to shift the bypass assembly between the engaged position and a disengaged position. A lock assembly enables and disables actuation of the bypass assembly. In the disengaged position, the overrunning mode of the freewheeling unit enables a unidirectional torque transfer mode of the clutch assembly. In the engaged position, the overrunning mode of the freewheeling unit is disabled such that the clutch assembly is configured for bidirectional torque transfer.

A multimode clutch assembly is positioned in a powertrain of a rotorcraft. The clutch assembly includes a freewheeling unit having a driving mode in which torque applied to the input race is transferred to the output race and an overrunning mode in which torque applied to the output race is not transferred to the input race. A bypass assembly has an engaged position that couples the input and output races of the freewheeling unit. An actuator assembly shifts the bypass assembly between engaged and disengaged positions. An engagement status sensor is configured to determine the engagement status of the bypass assembly. In the disengaged position, the overrunning mode of the freewheeling unit is enabled such that the clutch assembly is configured for unidirectional torque transfer. In the engaged position, the overrunning mode of the freewheeling unit is disabled such that the clutch assembly is configured for bidirectional torque transfer.

A locking mechanism for a driveshaft disconnect coupling includes an input jaw member defining a rotation axis, an output jaw member connectable to the input jaw member for common rotation with the input jaw member, and a cartridge assembly. The cartridge assembly is fixed to the input jaw member, includes a pin, and defines a pin movement axis. The pin is movable along the pin axis between a radially inner position and a radially outer position, the pin being disengaged from the output jaw member in the radially inner position and the pin being engaged to the output jaw member in the radially outer position.

A locking mechanism for a driveshaft disconnect coupling includes an input jaw member defining a rotation axis, an output jaw member connectable to the input jaw member for common rotation with the input jaw member, and a cartridge assembly. The cartridge assembly is fixed to the input jaw member, includes a pin, and defines a pin movement axis. The pin is movable along the pin axis between a radially inner position and a radially outer position, the pin being disengaged from the output jaw member in the radially inner position and the pin being engaged to the output jaw member in the radially outer position.

A propulsion assembly for a rotorcraft includes a raceway having a tapered inner surface and a mast configured to receive the raceway at a raceway receiving station. The mast has a tapered outer surface at the raceway receiving station. The propulsion assembly includes a mast bearing assembly having a plurality of bearings facing the mast to engage the raceway. The tapered inner surface of the raceway is friction welded to the tapered outer surface of the mast at the raceway receiving station to form a tapered friction weld line.

A propulsion assembly for a rotorcraft includes a raceway having a tapered inner surface and a mast configured to receive the raceway at a raceway receiving station. The mast has a tapered outer surface at the raceway receiving station. The propulsion assembly includes a mast bearing assembly having a plurality of bearings facing the mast to engage the raceway. The tapered inner surface of the raceway is friction welded to the tapered outer surface of the mast at the raceway receiving station to form a tapered friction weld line.

A rotary wing vehicle includes a body structure having an elongated tubular backbone or core, and a counter-rotating coaxial rotor system having rotors with each rotor having a separate motor to drive the rotors about a common rotor axis of rotation. The rotor system is used to move the rotary wing vehicle in directional flight.

A rotary wing vehicle includes a body structure having an elongated tubular backbone or core, and a counter-rotating coaxial rotor system having rotors with each rotor having a separate motor to drive the rotors about a common rotor axis of rotation. The rotor system is used to move the rotary wing vehicle in directional flight.

A manned or unmanned aircraft has a main body with a circular shape and a circular outer periphery. One or more rotor blades extend substantially horizontally outward from the main body at or about the circular outer periphery. In addition, one or more counter-rotation blades extend substantially horizontally outward from said main body at or about the circular outer periphery, but vertically offset from the main rotor blades.

A manned or unmanned aircraft has a main body with a circular shape and a circular outer periphery. One or more rotor blades extend substantially horizontally outward from the main body at or about the circular outer periphery. In addition, one or more counter-rotation blades extend substantially horizontally outward from said main body at or about the circular outer periphery, but vertically offset from the main rotor blades.