A method of forming dual layer water soluble packets includes drawing a base film into a cavity of a mold, drawing air through openings in the base film, metering an amount of a first product of a first color onto the base film in the cavity, metering an amount of a second product of a second color onto the amount of the first product, and, sealing a lid film to the base film.

A method and apparatus for formation, filling, and sealing unit dose packages for consumer products are described herein. A filling system with a filling control system is also disclosed. Although the filling system is described in conjunction with a method for forming, filling, and sealing unit dose packages, the filling system and filling control system can be used in other dispensing processes.

A method for manufacturing a compostable pod for brewing products envisages preparing a first and a second sheet made of biodegradable material with gas barrier properties, shaping the first and the second sheet so as to make at least a first and a second concave portion, filling the first concave portion with a predetermined quantity of brewing product and joining the first concave portion to the second concave portion so that the respective concavities are opposite one another and define a casing for the brewing product. The shaping steps of the first and the second sheet envisage moistening at least a first portion of the first sheet and a second portion of said second sheet, configuring the first and the second portion so as to make the first and the second concave portion and drying the first and the second concave portion.

The invention relates to a system (100) for manufacturing a compostable pod (900) for brewing products. Therein, the pod (900) is made from a sheet (600) made of a biodegradable cellulose-based material. The system (100) comprises at least one shaping line (200), which comprises a handling unit (300) for transferring the sheet (600) along a transfer direction (TD) through the system (100). The shaping line (200) further comprises a humidifying unit (400) for moistening at least one side of the sheet (600) with a moistening agent (401), and a forming unit (800) for shaping a part of the moistened sheet (600) into a three-dimensional shape to form a pod element (910), which defines a pod cavity (911). The shaping line (200) comprises further a humidity sensor system (500) for visually sensing a level of humidity of at least a section of the moistened sheet (600). Values related to the level of humidity sensed by the humidity sensor system (500) are received by a control unit (700), which is further configured to control the humidifying unit (400) based on these values. The invention also relates to a method for manufacturing a compostable pod (900), whereby a level of humidity of at least a section of the moistened sheet (600) is visually sensed and forwarded for controlling the moistening process of the at least one side of the sheet (600) correspondingly.

A method for the production and filling of an application package for a liquid pharmaceutical product. A thermoforming film made of thermoplastics laminated together is heated in order to plasticize the thermoforming film at least in partial areas. The plasticized areas are thermoformed in a mold in order to form a chamber for the liquid pharmaceutical product and a tube-shaped application duct opening into this chamber, with the chamber and the application duct being enclosed by a non-thermoformed, essentially flat bonding area of the thermoforming film. The liquid pharmaceutical product is filled into the chamber, and the chamber and the application duct are sealed by covering the thermoformed and filled thermoforming film with an essentially flat covering film. The covering film is directly bonded to the bonding area of the thermoforming film by thermal ring sealing, enclosing the chamber and the application duct.

A water-soluble pouch suitable for use in machine dishwashing and which comprises a plurality of compartments in generally superposed or superposable relationship, each containing one or more detergent active or auxiliary components, and wherein the pouch has a volume of from about 5 to about 70 ml and a longitudinal/transverse aspect ratio in the range from about 2:1 to about 1:8, preferably from about 1:1 to about 1:4. The water-soluble pouch allows for optimum delivery of dishwashing detergent. A process for the manufacture of multi-compartment pouches and a pack to contain the pouches are also disclosed.

An apparatus including: a plurality of forming molds, each mold including: a leading edge; a trailing edge; a mold face; a plurality of first recesses in the mold face positioned across the mold face, each first recess in fluid communication with a first vacuum duct; a leading face extending from the leading edge in a direction away from the mold face; a trailing face extending from the trailing edge in a direction away from the mold face; wherein at least a portion of the leading face is recessed relative to the mold face proximal the leading edge or at least a portion of the trailing face is recessed relative to the mold face proximal the trailing edge; wherein the plurality of forming molds is arranged leading edge to trailing edge as a first mold belt.

Process for packaging sticky substances in the molten state, in which the sticky substance is cast in a tray-mould lined be-forehand with a film of non-sticky plastic material and compatible in the fluid state with the sticky substance, including, among other, the phase of lining the internal walls of the tray-moulds with a first thin and easily formable film of the non-sticky plastic material, causing it to perfectly adhere to the walls of the mould by connecting the lower external part of the moulds connection to a vacuum source, in which the degree of vacuum during the opening transient of the connection is modulated.

A rotatable thermoforming machine for producing soluble pockets made from a soluble web. The machine has a plurality of pocket forming cavities 38a, b, c in each of which a respective pocket is formed in the soluble web. The pockets travel in a machine direction defined as the X direction and filling means 44 is arranged to at least partially fill the or each pocket formed in the soluble web. The filling means 44 comprising one or more nozzles 44, each nozzle 44 being arranged to be moveable in at least the X-direction as the or each respective pocket is filled from the filling nozzle 44.

A method of forming dual layer water soluble packets includes drawing a base film into a cavity of a mold, drawing air through openings in the base film, metering an amount of a first product of a first color onto the base film in the cavity, metering an amount of a second product of a second color onto the amount of the first product, and, scaling a lid film to the base film.