A horn and an anvil are moved toward and away from each other by axially reciprocating a driving rod and thereby reciprocatingly rotating a forked lever in a predetermined angle range. The horn and the anvil are moved toward and pressed against each other with a predetermined force with a bag mouth b held therebetween. A sensor detects the position of a second mounting block secured to the rear end of a sliding shaft of the anvil, thereby detecting the distance between respective pressing surfaces of the horn and the anvil, i.e. the thickness m of a portion of the bag mouth held between the pressing surfaces. When the thickness m is not less than a predetermined threshold value M, a vibrator is activated to perform sealing. When the thickness m is less than the threshold value M, no sealing is performed.

The invention relates to a device comprising a first fixing element, a further fixing element and a folded planar composite; wherein the first fixing element comprises a first fixing surface and the further fixing element comprises a further fixing surface; wherein the folded planar composite is at least partially fixed between the first fixing surface and the further fixing surface; wherein the folded planar composite comprises a first composite region; wherein the first composite region comprises a first layer sequence comprising a first composite layer comprising a first carrier layer, a second composite layer comprising a second carrier layer, a third composite layer comprising a third carrier layer and a fourth composite layer comprising a fourth carrier layer; wherein in the first composite region the second composite layer is joined to the third composite layer and the third composite layer is joined to the fourth composite layer; wherein in the first composite region the third carrier layer is characterised by a smaller layer thickness than in each case one selected from the group consisting of the first carrier layer, the second carrier layer and the fourth carrier layer or a combination of at least two of these; wherein the first fixing surface or the further fixing surface or both comprises a recess comprising a first recess region; wherein the first composite region is located at least partially between the first recess region and the first fixing surface or the further fixing surface.

The present invention provides, in various embodiments, a rotary-type machine (M) for continuously sealing individual foil bags (B) by way of ultrasonic welding between an anvil (6) and a sonotrode (5) in at least one welding station (S) of a carousel (1), where each foil bag (B) can be positioned by way of holders (11). In some embodiments, the rotary-type machine (M) comprises at least one welding station (S) composed of a sonotrode (5) being located stationary at least relative to the direction of circulation (8) and anvils (6) which with intermediate spacings (7) rotate past said sonotrode (5) successively in the direction of circulation (8) of the carousel (1). According to the invention, the foil bags (B) are sealed at the stationary sonotrode (5) when the anvils (6) equipped with the foil bags (B) are rotated past.

An ultrasonic module for use in package sealing systems that includes a moveable front jaw; an elognated sonotrode disposed within the front jaw, wherein the sonotrode includes an elongated sealing face, and wherein the width of the sealing face is at least 12 inches (30.48 cm); a moveable rear jaw; and an anvil mounted on the rear jaw opposite the sonotrode, wherein the anvil mechanically cooperates with the sonotrode to seal a package.

A sonotrode that includes a sealing face; a front quarter wavelength region adjacent to the sealing face, wherein the front quarter wavelength region has been modified to increase the gain of the sonotrode; and a rear quarter wavelength region adjacent to the front quarter wavelength region, wherein the rear quarter wavelength region has been modified to create a non-uniform amplitude profile across the length of the sealing face of the sonotrode.

A flexible container comprising a multilayer structure which comprises a barrier layer; a sealing layer, and a third layer between the barrier and sealing layers which comprises a foamed polyolefin, wherein the container includes crease lines formed by localized thermal compaction of the foamed polyolefin is provided. Also provided is a method of making a flexible container.

A capsule to form a closed interior filled with an extraction product or extract can be perforated in a known manner by perforation elements of an injection device or a discharge device in order to introduce an extraction liquid and to discharge an extraction product produced in the interior of the capsule following an extraction process. The capsule has the shape of a cuboid or a die.

A method and a device are disclosed for making thin plastic films having two or more layers, which are subdivided and separated in the form of tubular bags for portioned reception of different products, wherein the plastic films are provided with welding seams running substantially transversely to the longitudinal direction with predetermined spacing between one another to form bag-like containers, and the containers are separated from one another by a cutting or separating process, the method being characterized by the steps: a) welding the films with predetermined spacing by means of an ultrasound welding process, maintaining a defined, film-dependent distance between a processing tool and a counter tool while welding; and b) separating the tubular bags welded in this way by means of a mechanical cutting process, with or without reduced ultrasound excitation at the point of the respective weld seams.

An ultrasonic systems and methods for sealing complex interfaces or for metal forming. Complex interfaces, such as a Gable top, have multiple and a variety of layers across the interface, or an oval or round spout having a complex geometry. An example system includes two ultrasonic horns arranged opposite a gap between which the interface is provided. The frequency and phase of the ultrasonic energy are synchronized as the energy is applied simultaneously while the interface is pressed between a jaw and the energy is applied to both sides of the interface. Another example system includes two ultrasonic transducers synchronized in frequency and phase and used to vibrate a horn mechanically to facilitate a sealing or welding interface or to assist in a metal-forming process.

An ultrasonic welding system. The system includes an ultrasonic transducer assembly having a horn and a first transducer and a second transducer arranged to impart ultrasonic energy into the horn. The horn has a first part-interfacing surface and a second part-interfacing surface opposite the first part-interfacing surface. An actuator assembly is operatively coupled to the ultrasonic transducer assembly and configured to cause rotation of the horn. A controller is configured to: cause the actuator assembly to rotate the horn so that the first part-interfacing surface applies the ultrasonic energy to a first part along an entire length of the first part-interface surface while a first ultrasonic energy is applied through the horn via the first transducer to cause the first part-interfacing surface to vibrate back and forth along its entire length as the first ultrasonic energy is applied by the first transducer to the horn.