Provided is an insulation liner for use inside a shipping carton that affords thermal insulation and shock absorption for an object to be shipped, a liner and carton system, a method of production of the insulation liner, and methods of use. The insulation liner includes a larger component folded into three panels, a smaller component folded into three panels, and standoffs disposed on the surfaces of both the larger component and the smaller component. The standoffs may be oriented inwardly or outwardly. When oriented outwardly they create an interstitial air space that reduces conduction allowing the insulation effect of the liner and carton system to equal or exceed that of a molded polystyrene container of an equal size.

A packaging for modified atmosphere packaging includes a flangeless cardboard tray having a bottom and an upstanding peripheral wall. A plastic flange is arranged on top of the edge of the peripheral wall. The plastic flange has in cross-section a first part extending horizontally, substantially parallel to the bottom of the tray, a second part depending from the first part downward along the outside of the peripheral wall and a third part depending from the first part, opposite of the second part, along the inside of the peripheral wall. A plastic barrier foil is adhered to and lines the inside of the cardboard tray and extends over the plastic flange to fix the plastic flange onto the flangeless cardboard tray.

A packaging for modified atmosphere packaging includes a flangeless cardboard tray having a bottom and an upstanding peripheral wall. A plastic flange is arranged on top of the edge of the peripheral wall. The plastic flange has in cross-section a first part extending horizontally, substantially parallel to the bottom of the tray, a second part depending from the first part downward along the outside of the peripheral wall and a third part depending from the first part, opposite of the second part, along the inside of the peripheral wall. A plastic barrier foil is adhered to and lines the inside of the cardboard tray and extends over the plastic flange to fix the plastic flange onto the flangeless cardboard tray.

A system and method of at least partially forming reinforced packages. The method comprises moving a construct in a machine direction on a construct conveyor. The construct conveyor can comprise a primary lug belt with a primary lug, the construct can be disposed on the primary lug belt, and the moving the construct can comprise moving the primary lug belt in the machine direction to push the construct in the machine direction. The method further can comprise positioning a liner on the construct conveyor so that the liner at least partially extends over the construct and moving the liner in the machine direction on a secondary lug belt of the construct conveyor. The secondary lug belt can comprise a secondary lug and the moving the liner can comprise moving the secondary lug belt in the machine direction to push the liner in the machine direction.

A liner system for use with a carton of pre-packaged products to protect the carton from moisture may include a substantially continuous liner including a bottom panel and side and end wall panels extending upward from the bottom panel and defining an open top and the liner may be adapted for positioning in the carton prior to placement of the pre-packaged products and may include positioning features configured to maintain a position of the pre-packaged products.

A liner system for use with a carton of pre-packaged products to protect the carton from moisture may include a substantially continuous liner including a bottom panel and side and end wall panels extending upward from the bottom panel and defining an open top and the liner may be adapted for positioning in the carton prior to placement of the pre-packaged products and may include positioning features configured to maintain a position of the pre-packaged products.

A packaging system comprising a trough and a packaging element separate therefrom for closing the trough, the packaging trough having an outer cardboard structure folded or formed from corrugated board with an insert of a single or multiple layer plastic film, the inner side of each side wall of the cardboard structure being connected by material means to the insert only in its upper part of the side wall, the insert forming a substantially identically shaped, but loose contact surface with the lower part of the inner side of each side wall down to the base of the packaging trough and the trough having at least one gas venting opening.

A method for producing packaging comprises providing the shell part that defines an opening, a cavity at least partially formed by a bottom wall and side walls, and a continuously circumferential lower contact surface at a constant height around the opening of the cavity and providing a collar including the circumferential edge flange. At least one bottom tool is structured to comprise aa lower contact surface and a cavity configured to receive the shell part. At least one top tool is structured to comprise an upper contact surface. The shell part is inserted into the cavity of the at least one bottom tool and the collar is placed on the lower contact surface. A barrier film is placed over the edge flange and pressed to form a tray that is filled with goods. A sealing film is then pressed against the barrier film to seal the goods within the tray.

A method of sealing reinforced packages. The method can comprise moving an open-ended package in a downstream direction on a package conveyor by engaging the open-ended package with a chain flight of the package conveyor moving in the downstream direction. The method further can comprise forming a bag with a closed end by engaging at least a seal portion of a tail section of an open-ended tube portion of the open-ended package between the chain flight of the package conveyor and a hot plate positioned adjacent the package conveyor. The chain flight can move with the tail section in the downstream direction relative to the hot plate, which can transfer thermal energy to the tail section to at least partially form a seal along the seal portion in the tail section to at least partially form the closed end of the bag.

Produce boxes and bags for shipping produce, e.g., bananas, utilize ventilation structures that allow for ventilation therethrough. A method of assembling produce boxes provides for cutouts that serve as ventilation structures in the boxes. When the produce boxes are stacked such as on a shipping pallet, the ventilation structures allow for ventilation of through the stacked boxes. Produce may be packed in a bag, which is closed with a rip cord and inserted into a produce box. The rip cord may be accessed when the box is in a stack such as on a shipping pallet, such that the rip cord may be pulled thereby opening the bag, without removing the box from the stack.