An egg carton insert includes an N row by M column array of interconnected domes. Each dome is sized to enclose a top portion of an egg. Each dome is connected to each neighboring dome in the array. The array of domes forms an opening between each group of four adjacent domes. The array is arranged such that each dome corresponds to a dimple of an egg carton into which the insert can be placed. The overall dimensions of the egg carton insert are such that the egg carton can be closed when the insert is placed over one egg occupying each dimple of the egg carton.

The present invention pertains to a method of manufacturing an egg package wherein the cooperating locking means in a cover part and bottom part of the egg package are formed and placed relative to each other so that form changes in the cover part arising during manufacture are compensated for The invention furthermore pertains to an egg package manufactured according to the above mentioned method.

An egg package having a bottom part having egg receiving compartments and a cover part hinged to the bottom part. Ends of the cover part each have a pair partially ovoid portions and a concave middle section between them. A continuous curved surface extends from one partially ovoid portion through the concave middle section to the other partially ovoid portion. A substantially planar rim may be located at each end above, in front of and to the rear of the partially ovoid portions. A retaining projection on the bottom part may engage an edge of an aperture in the cover part. A label may cover the outer surfaces of the ends. An interface between the cover part and the bottom part may decline, back to front. The front of the cover part may have a lower downwardly convex edge.

The present invention relates to a method and system for manufacturing a 3-dimensional packaging material form a moulded pulp material and such packaging unit. The method of the invention comprises the steps of: preparing a pulp material, comprising the steps of: providing an amount of biomass with non-wood biomass fibers as a raw material; preparing the biomass fibers; fibrillation of the prepared biomass fibers with an extruder to produce the pulp material with biomass fibers; providing the pulp material to the moulding device; moulding the 3-dimensional food packaging unit; and releasing the 3-dimensional food packaging unit from the mould.

The present invention relates to a biodegradable food packaging unit from a moulded pulp material and a method for manufacturing such biodegradable packaging unit. The packaging according to the invention comprises a food receiving or carrying compartment, wherein the moulded pulp material comprises an amount of a biodegradable aliphatic polyester, wherein the food packaging unit is a compostable food packaging unit. In a preferred embodiment the amount of biodegradable aliphatic polyester is in the range of 0.5-20 wt. %, more preferably in the range of 1-15 wt. %.

The present invention relates to a method for manufacturing a 3-dimensional shaped product from a fluff pulp material and such product. The method according to the invention comprises the steps of: providing a fluff pulp material; providing an air-laid flow of fluff pulp material to a 3-dimensional shaped mould; forming the product in the mould; and releasing the 3-dimensional shaped product from the mould.

An egg carton and method and apparatus for forming an egg carton. A main body of the egg carton may be made of a single sheet of material and folded or otherwise bent to form the majority of the carton's interior space. Partition walls may be engaged with slots formed in the main body to define separate storage areas of the interior space as well as help hold the main body in the desired configuration. Hooks on the sides of the partition walls may engage with openings in the main body to secure the main body to the partition walls.

The use of kenaf paper for use to manufacture sleeves, cups, trays, containers, and other similar devices made from kenaf.

A method for producing a moulded pulp material that is suitable for manufacturing of a packaging unit and such packaging unit. The method includes the steps of preparing a raw moulded pulp material, providing the raw moulded pulp material to an extruder, extruding the raw moulded pulp material, adding one or more additives, and providing the moulded pulp material at the outlet of the extruder.