The present invention relates to a shipping container for mitigating external fire risks. The shipping container is configured for shipping lithium ion batteries with a cargo cavity proximate and interior to a second inner flame-retardant corrugated layer. The second inner flame-retardant corrugated layer is proximate and interior to an inner thermal paste panel. The inner thermal paste panel is proximate and interior to a dead air space panel. The dead air space panel is proximate and interior to a first inner flame-retardant corrugated layer. The first inner flame-retardant corrugated layer is proximate and interior to an outer thermal paste panel. The outer thermal paste panel is proximate and interior to a flame-retardant corrugated carton. The thermal paste panels preferably comprise aluminum flashing containing a mesh matrix for holding flowable thermal paste. The shipping container is lidded by a fitted cap above an air cap above a vacuum plenum cap.

A pallet cover and transport container includes a container body having a top end, a plurality of side walls, and an interior space. The bottom end of the container is open to the interior space and includes complementary dimensions to a shipping pallet. A first plurality of grooves are disposed along the bottom end of the side walls at locations complementary to the side channels of the shipping pallet. Connectors are disposed along the side walls to removably secure the container to a pallet. The connectors including a sliding shaft having an aperture for receiving a lock. A second plurality of grooves are disposed along the closed top end of the container body to allow the container to be used while inverted and transported by a forklift.

Thermally insulated shipping system for use in transporting a pallet-sized payload. In one embodiment, the system includes a plurality of thermally insulating walls arranged to define an interior volume suitable for receiving a pallet-sized payload. The thermally insulating walls include a top wall, a bottom wall, a front wall, a rear wall, a left wall, and a right wall, of which all but the bottom wall include at least two slots facing towards the interior volume. One of the slots is an inner slot that is more proximal to the interior volume, and one of the slots is an outer slot that is more distal to the interior volume. The system also includes a plurality of inner cassettes disposed in at least some of the inner slots and a plurality of outer cassettes disposed in at least some of the outer slots. The inner and outer cassettes include phase-change materials.

A pallet may include a base layer, an intermediate layer, two or more support blocks, and a top layer. The support blocks may be removably attached to the base layer and the intermediate layer such that the support blocks are positioned between the base layer and the intermediate layer. The base layer may include two or more base members, the intermediate layer may include two or more intermediate members and the top layer may include two top outside members, which all may be described as structural members. The structural members may include two or more ribs, may include fiber dispersed in a thermoplastic material, and may include a continuous fiber bundle within each rib.

A pallet has a deck, a skid and a plurality of blocks, spacing the skid from the deck. The blocks comprise spacer portions and sleeve portions, wherein the sleeve portions may extend above and below the spacer portions. The pallet constructed in this way can advantageously be made in any conventional size to meet the relevant norm or standard, while benefitting from the fact that the sleeve portions protect the edges of the deck and/or skid from impact. Furthermore, any impact imparted on the blocks is transmitted by the respective sleeve to the deck and/or skid. A logistic system is also described.

Thermally insulated shipping system for use in transporting a pallet-sized payload. In one embodiment, the system includes a plurality of thermally insulating walls arranged to define an interior volume suitable for receiving a pallet-sized payload. The thermally insulating walls include a top wall, a bottom wall, a front wall, a rear wall, a left wall, and a right wall, of which all but the bottom wall include at least two slots facing towards the interior volume. One of the slots is an inner slot that is more proximal to the interior volume, and one of the slots is an outer slot that is more distal to the interior volume. The system also includes a plurality of inner cassettes disposed in at least some of the inner slots and a plurality of outer cassettes disposed in at least some of the outer slots. The inner and outer cassettes include phase-change materials.

A bulk material shipping container including a pallet, a compartment mounted on the pallet, a material unloading assembly, and a material loading assembly.

A pallet may include a base layer, an intermediate layer, two or more support blocks, and a top layer. The support blocks may be removably attached to the base layer and the intermediate layer such that the support blocks are positioned between the base layer and the intermediate layer. The base layer may include two or more base members, the intermediate layer may include two or more intermediate members and the top layer may include two top outside members, which all may be described as structural members. The structural members may include two or more ribs, may include fiber dispersed in a thermoplastic material, and may include a continuous fiber bundle within each rib.

A pallet has a deck, a skid and a plurality of blocks, spacing the skid from the deck. The blocks comprise spacer portions and sleeve portions, wherein the sleeve portions may extend above and below the spacer portions. The deck and skid peripheral edges are cut away such that the deck and skid can be recessed with the blocks. The pallet constructed in this way can advantageously be made in any conventional size to meet the relevant norm or standard, while benefitting from the fact that the sleeve portions protect the edges of the deck and/or skid from impact. Furthermore, any impact imparted on the blocks is transmitted by the respective sleeve to the deck and/or skid. The elements of the pallet are connected without mechanical fasteners and the pallet can be easily repaired by removal and replacement of individual elements. A logistic system is also described.

A pallet assembly includes an upper portion including an upper deck and a plurality of upper column portions extending downward from the upper deck. A lower portion includes a plurality of lower column portions extending upward and a plurality of runners connecting the plurality of lower column portions. An upper reinforcement member is between an upper surface of the lower column portions and a lower surface of the upper deck. A lower reinforcement member between a lower surface of the upper column portions and an upper surface of the runners.