Systems and methods are directed to a pull-through winding method, and a manufacturing fixture, or mandrel, that guides the layup of material in the pull-through winding method, for fabrication of a three-dimensional load bearing structure. These systems and methods allow fibers of material of the 3D load bearing structure to be pulled as straight as possible during winding, and maintained as straight as possible during curing, to take full advantage of properties associated with the fiber or filament-based materials used in these structures, including, for example, carbon fiber material. The manufacturing fixture includes a plurality of pull-through slots at end portions thereof, that provide for the pulling of the fiber-based material, and the application and maintenance of tension in the material that maintains the alignment of the fibers as the material is wound, cured and hardened.

Transformable cable reels, related assemblies and methods are disclosed. The transformable cable reels may be provided in a first reel configuration for spooling on cable to the transformable cable reel and to pay out the spooled cable from the transformable cable reel. Cable spooled on the transformable cable reel may be payed out during cable installations. The transformable cable reel may also be configured in a second reel configuration for storage of any excess cable after cable payout. As one non-limiting example, the volume of the cable reel may be less in the second reel configuration than in the first reel configuration so that less volume is required to store the transformable cable reel. Providing the transformable cable reel in the second reel configuration may make it more feasible to store the transformable cable reel in fiber optic equipment, and/or avoid storing excess cable removed from a cable reel.

Transformable cable reels, related assemblies and methods are disclosed. The transformable cable reels may be provided in a first reel configuration for spooling on cable to the transformable cable reel and to pay out the spooled cable from the transformable cable reel. Cable spooled on the transformable cable reel may be payed out during cable installations. The transformable cable reel may also be configured in a second reel configuration for storage of any excess cable after cable payout. As one non-limiting example, the volume of the cable reel may be less in the second reel configuration than in the first reel configuration so that less volume is required to store the transformable cable reel. Providing the transformable cable reel in the second reel configuration may make it more feasible to store the transformable cable reel in fiber optic equipment, and/or avoid storing excess cable removed from a cable reel.

A method and reel design enables blowing cable from a reel into a mid-span access point within a cable conduit. The cable reel includes a central hub, a first flange located proximate one edge of the central hub, a second flange located proximate an opposite, second edge of the hub, and a third flange located between the first and second flanges. A continuous communications cable has first and second portions spooled on first and second reel sections. The technician inserts a first end of the communications cable into a mid-span opening in the conduit, so that the first end of the communications cable is directed toward the first end of the conduit. The first portion of cable is blown off of the first reel section. The technician inserts a second end of the communications cable into the opening in the conduit so that the second end of the communications cable is directed toward the second end of the conduit. The second portion of cable is blown off of the second reel section. Then, a mid-portion of the communications cable is separated from the third flange of the cable reel and resides proximate the opening in the conduit.

A method and reel design enables blowing cable from a reel into a mid-span access point within a cable conduit. The cable reel includes a central hub, a first flange located proximate one edge of the central hub, a second flange located proximate an opposite, second edge of the hub, and a third flange located between the first and second flanges. A continuous communications cable has first and second portions spooled on first and second reel sections. The technician inserts a first end of the communications cable into a mid-span opening in the conduit, so that the first end of the communications cable is directed toward the first end of the conduit. The first portion of cable is blown off of the first reel section. The technician inserts a second end of the communications cable into the opening in the conduit so that the second end of the communications cable is directed toward the second end of the conduit. The second portion of cable is blown off of the second reel section. Then, a mid-portion of the communications cable is separated from the third flange of the cable reel and resides proximate the opening in the conduit.

A spool configured to support a roll of material. The spool comprises an arbor, a first flange, and a second flange. The first flange includes a first plurality of flange panels that are rotatably connected to respective arbor panels of the arbor at a first arbor edge of the arbor. The second flange is connected to a second arbor edge of the arbor. The first flange is configured to transition between a retention configuration and an open configuration. In the retention configuration, the roll of material is substantially prevented from removal from the arbor along an arbor axis by the first and second flanges. In the open configuration, the roll of material is removable from the arbor and receivable on the arbor in the arbor direction.

A spool configured to support a roll of material. The spool comprises an arbor, a first flange, and a second flange. The first flange includes a first plurality of flange panels that are rotatably connected to respective arbor panels of the arbor at a first arbor edge of the arbor. The second flange is connected to a second arbor edge of the arbor. The first flange is configured to transition between a retention configuration and an open configuration. In the retention configuration, the roll of material is substantially prevented from removal from the arbor along an arbor axis by the first and second flanges. In the open configuration, the roll of material is removable from the arbor and receivable on the arbor in the arbor direction.

Transformable cable reels, related assemblies and methods are disclosed. The transformable cable reels may be provided in a first reel configuration for spooling on cable to the transformable cable reel and to pay out the spooled cable from the transformable cable reel. Cable spooled on the transformable cable reel may be payed out during cable installations. The transformable cable reel may also be configured in a second reel configuration for storage of any excess cable after cable payout. As one non-limiting example, the volume of the cable reel may be less in the second reel configuration than in the first reel configuration so that less volume is required to store the transformable cable reel. Providing the transformable cable reel in the second reel configuration may make it more feasible to store the transformable cable reel in fiber optic equipment, and/or avoid storing excess cable removed from a cable reel.

Transformable cable reels, related assemblies and methods are disclosed. The transformable cable reels may be provided in a first reel configuration for spooling on cable to the transformable cable reel and to pay out the spooled cable from the transformable cable reel. Cable spooled on the transformable cable reel may be payed out during cable installations. The transformable cable reel may also be configured in a second reel configuration for storage of any excess cable after cable payout. As one non-limiting example, the volume of the cable reel may be less in the second reel configuration than in the first reel configuration so that less volume is required to store the transformable cable reel. Providing the transformable cable reel in the second reel configuration may make it more feasible to store the transformable cable reel in fiber optic equipment, and/or avoid storing excess cable removed from a cable reel.

A capstan includes a lift motor, a flexible lifting member, and a tether assembly. The lift motor is operatively connected to a shaft. The flexible lifting member includes a first end and a second end. The first end is connected to the shaft. The flexible lifting member connects a lift assembly to the lift motor via the shaft. The tether assembly includes a switch arranged between a portion of the flexible lifting member and a portion of the capstan. The second end is connected to the tether assembly. The switch acts as a safety in case of a broken flexible lifting member and allows for an automated unloading cycle.