The present invention is related to a process for manufacturing a sorbent suitable for a use in a circulating dry scrubber device comprising the steps of: providing quicklime and water in an hydrator; slaking said quicklime via a non-wet route in the hydrator; collecting a lime based sorbent at an exit of the hydrator. The process is characterized in that it comprises a further step of adding at least a first additive comprising: a compound comprising silicon, and/or, a compound comprising aluminum, and/or a compound comprising silicon and aluminum before or during said slaking step, at a molar ratio between silicon or aluminum or a combination thereof and the calcium provided to said hydrator equal to or below 0.2 and equal to or above 0.02. In some other aspects, the present invention is related to a sorbent, a premix, and a flue gas treatment process.

The present invention is related to a process for manufacturing a sorbent suitable for a use in a circulating dry scrubber device comprising the steps of: providing quicklime and water in an hydrator; slaking said quicklime via a non-wet route in the hydrator; collecting a lime based sorbent at an exit of the hydrator. The process is characterized in that it comprises a further step of adding at least a first additive comprising: a compound comprising silicon, and/or, a compound comprising aluminum, and/or a compound comprising silicon and aluminum before or during said slaking step, at a molar ratio between silicon or aluminum or a combination thereof and the calcium provided to said hydrator equal to or below 0.2 and equal to or above 0.02. In some other aspects, the present invention is related to a sorbent, a premix, and a flue gas treatment process.

Provided is a carbon dioxide capturing apparatus comprising: a reaction tower including a carbon dioxide adsorption unit or a carbon dioxide absorption unit which adsorbs or absorbs carbon dioxide from exhaust gas; desorption tower connected to the reaction tower and including an adsorbent heating unit for heating an adsorbent circulating inside or an absorbent heating unit for heating an absorbent circulating inside; an adsorbent or absorbent which circulates in the reaction tower and the desorption tower and alternately adsorbs and desorbs carbon dioxide or alternately absorbs and desorbs carbon dioxide; and a heat exchange unit which desorbs carbon dioxide from the adsorbent on which carbon dioxide is adsorbed or the absorbent in which carbon dioxide is absorbed, through heat exchange between the adsorbent on which carbon dioxide is adsorbed and the heated adsorbent, or between the absorbent in which carbon dioxide is absorbed and the heated absorbent, wherein the adsorbent on which carbon dioxide is adsorbed and the heated adsorbent, or the absorbent in which carbon dioxide is absorbed and the heated absorbent are transferred in a co-current flow manner.

Provided is a carbon dioxide capturing apparatus comprising: a reaction tower including a carbon dioxide adsorption unit or a carbon dioxide absorption unit which adsorbs or absorbs carbon dioxide from exhaust gas; desorption tower connected to the reaction tower and including an adsorbent heating unit for heating an adsorbent circulating inside or an absorbent heating unit for heating an absorbent circulating inside; an adsorbent or absorbent which circulates in the reaction tower and the desorption tower and alternately adsorbs and desorbs carbon dioxide or alternately absorbs and desorbs carbon dioxide; and a heat exchange unit which desorbs carbon dioxide from the adsorbent on which carbon dioxide is adsorbed or the absorbent in which carbon dioxide is absorbed, through heat exchange between the adsorbent on which carbon dioxide is adsorbed and the heated adsorbent, or between the absorbent in which carbon dioxide is absorbed and the heated absorbent, wherein the adsorbent on which carbon dioxide is adsorbed and the heated adsorbent, or the absorbent in which carbon dioxide is absorbed and the heated absorbent are transferred in a co-current flow manner.

A carbon capture system includes a Carbonator for adsorbing carbon dioxide with a carbon dioxide lean sorbent generating a carbon dioxide rich sorbent, a first Calciner for thermally decomposing a carbon dioxide rich sorbent into a carbon dioxide lean sorbent and carbon dioxide, a supply of raw material to be calcined into the first Calciner containing a carbon dioxide rich sorbent, a connection between the first Calciner and the Carbonator, a second Calciner for thermally decomposing a carbon dioxide rich sorbent into a carbon dioxide lean sorbent and carbon dioxide, a connection between the Carbonator and the second Calciner, and a connection between the second Calciner and the Carbonator.

A carbon capture system includes a Carbonator for adsorbing carbon dioxide with a carbon dioxide lean sorbent generating a carbon dioxide rich sorbent, a first Calciner for thermally decomposing a carbon dioxide rich sorbent into a carbon dioxide lean sorbent and carbon dioxide, a supply of raw material to be calcined into the first Calciner containing a carbon dioxide rich sorbent, a connection between the first Calciner and the Carbonator, a second Calciner for thermally decomposing a carbon dioxide rich sorbent into a carbon dioxide lean sorbent and carbon dioxide, a connection between the Carbonator and the second Calciner, and a connection between the second Calciner and the Carbonator.

A heat recovery steam generator includes a gas inlet for receiving a flow of exhaust gas from a gas turbine, a gas outlet opposite the gas inlet and configured to transport the flow of exhaust gas to atmosphere, and a sorbent injection device intermediate the gas inlet and the gas outlet, the sorbent injection device including at least one injection port configured to inject a sorbent into the flow of exhaust gas. The sorbent is configured to react with an acid gas within the flow of exhaust gas to neutralize the acid gas and inhibit the formation of salt deposits.

A heat recovery steam generator includes a gas inlet for receiving a flow of exhaust gas from a gas turbine, a gas outlet opposite the gas inlet and configured to transport the flow of exhaust gas to atmosphere, and a sorbent injection device intermediate the gas inlet and the gas outlet, the sorbent injection device including at least one injection port configured to inject a sorbent into the flow of exhaust gas. The sorbent is configured to react with an acid gas within the flow of exhaust gas to neutralize the acid gas and inhibit the formation of salt deposits.

An apparatus for removing contaminants from emissions is provided with a reverse venturi shaped fluidized bed device integrated into the system. The system includes numerous component devices such as, but not limited to, an influent source, a fluidized bed device, a post filter device, and an effluent discharge. The system may also include one or more application specific pre-filter and/or post filter devices. The fluidized bed is constructed with a specific length to diameter ratio for optimum restrictive flow through a specialized filter media. The filter media is a mass of reactive material disposed within the fluidized bed which is in intimate contact with the emissions, as the emissions pass through the fluidized bed. The mass of reactive material contains an amalgam forming metal which chemically binds with the emissions that are passing through the system. Methods for removing contaminants from gaseous and non-gaseous emissions are also provided.

A system for removing contaminants from emissions including a reverse venturi shaped fluidized bed device featuring a method for tilting and/or agitation. The system includes numerous component devices such as, but not limited to, an influent source, a fluidized bed device, a post filter device, and an effluent discharge, each of which are able to be isolated, integrated, bypassed, and/or reconfigured for application specific emissions requirements. The filter media is a mass of reactive material disposed within the fluidized bed which is in intimate contact with the emissions as they pass through the fluidized bed. The mass of reactive material contains an amalgam forming metal which chemically binds with the emissions that are passing through the system. Methods for removing contaminants from gaseous and non-gaseous emissions are also provided.