B01F23/2132

METHOD IN A FLOW DEVICE FOR EXHAUST GAS AFTERTREATMENT AND THE FLOW DEVICE
20230008192 · 2023-01-12 · ·

A method, flow device and system for method of guiding a flow of exhaust gas for aftertreatment, including receiving exhaust gas into a mixing chamber; supporting a mixing tube mostly in the mixing chamber obliquely to and extending through a peripheral wall of the mixing chamber; supporting by a reactant doser mount a reactant doser that doses reactant to the mixing tube; receiving, by a peripheral exhaust gas entry in the mixing tube, exhaust gas at reactant stream arriving from the doser; and forming by a swirl arrangement, a rotating flow around a mixing tube output and enhancing exhaust gas flow through the mixing tube by forming some pressure around the mixing tube downstream from the peripheral exhaust gas entry.

DECOMPOSITION CHAMBER WITH GUIDE SWIRL MIXER

A decomposition chamber for an exhaust aftertreatment system includes an inlet conduit centered on an inlet conduit axis and configured to receive exhaust, a decomposition conduit coupled to the inlet conduit, an endcap coupled to the decomposition conduit, and an injector coupled to the endcap and configured to provide reductant into the decomposition conduit along an injection axis. The decomposition chamber includes a guide swirl mixer coupled to at least one of the inlet conduit or the endcap. The guide swirl mixer includes a first portion disposed within the inlet conduit, and a second portion disposed within the decomposition conduit such that the inlet conduit axis extends through the second portion. The second portion extends at least partially around the injection axis.

Systems and methods for mixing exhaust gases and reductant in an aftertreatment system

A multi-stage mixer includes a multi-stage mixer inlet, a multi-stage mixer outlet, a first flow device, and a second flow device. The multi-stage mixer inlet is configured to receive exhaust gas. The multi-stage mixer outlet is configured to provide the exhaust gas to a catalyst. The first flow device is configured to receive the exhaust gas from the multi-stage mixer inlet and to receive reductant such that the reductant is partially mixed with the exhaust gas within the first flow device. The first flow device includes a plurality of main vanes and a plurality of main vane apertures. The plurality of main vane apertures is interspaced between the plurality of main vanes. The plurality of main vane apertures is configured to receive the exhaust gas and to cooperate with the plurality of main vanes to provide the exhaust gas from the first flow device with a swirl flow.

Reductant nozzle with helical channel design

A nozzle including a first end and a second end. The first end includes at least a first inlet and a second inlet and the second end includes a plurality of outlets. An exterior surface extends from the first end to the second end of the nozzle. A plurality of vanes are disposed on the exterior surface and extend from the first end to the second end of the nozzle. A plurality of channels form along the exterior surface of the nozzle.

EXHAUST GAS MIXER, SYSTEM, AND METHOD OF USING

A segmented, heated urea mixer and an exhaust system to control NOx emission from combustion engines comprising a plurality of elements, at least one element independently heatable by an external power source to a temperature above a temperature of another element. A method of using the exhaust gas mixer and an exhaust gas mixer system further comprising a controller is also disclosed.

WATER FILTRATION AND AERATION UNIT
20220402776 · 2022-12-22 ·

A combined water aeration and filtration unit (WAFU), having a tank with a vent section at a top of said WAFU and above an aeration section above a filtration section at a bottom of said WAFU. The vent section has one or more demisters and one or more vents for detraining water and providing a dry air exit from said WAFU. The air section has a water inlet ending in a spray nozzle near the top of the aeration section to turn incoming dirty water into water droplets and a forced air blower on a side or top of the aeration section for blowing air through said water droplets in rate sufficient to remove volatile organic compounds and precipitate manganese and iron. The aeration section also has one or more annular rings or partially annular baffles on an inside wall of the tank to force water from said inside wall into an interior of the tank. Thus, no water escapes aeration. A backwash collection trough and backwash water outlet are positioned above the filtration section for removing dirty backwash water from the unit. The filtration section has one or more filters therein and a drain and clean water outlet near its bottom for egress of clean water from said WAFU.

MIXER ASSEMBLY FOR VEHICLE EXHAUST SYSTEM
20220379272 · 2022-12-01 ·

A mixer for a vehicle exhaust gas system includes a mixer housing defining an internal cavity and having a mixer inlet configured to receive exhaust gas and a mixer outlet to direct exhaust gas to downstream exhaust components. A flow device is configured to receive the exhaust gas from the mixer inlet and to facilitate mixing of the exhaust gas and a reductant introduced into the first flow device. The flow device comprises a Venturi body centered on a body center axis, and the Venturi body comprises a body inlet configured to receive the exhaust gas from the mixer inlet and a body outlet configured to provide the exhaust gas to the mixer outlet. The Venturi body also includes a louver extending from an internal surface of the mixer housing to a distal edge that is downstream of the body outlet. An upstream vane is positioned within the Venturi body proximate the body inlet and is coupled to an upstream vane hub that is centered on an upstream vane hub axis. A downstream vane is positioned within the Venturi body proximate the body outlet and is coupled to a downstream vane hub that is centered on a downstream vane hub axis. The upstream vane hub axis is radially offset from the body center axis by an offset distance and/or the downstream vane hub axis is radially offset from the body center axis by an offset distance.

Heated flash-boiling doser with integrated helix

An exhaust aftertreatment system for use with over-the-road vehicle is disclosed. The exhaust aftertreatment system includes a reducing agent mixer with a mixing can and a flash-boil doser configured to inject heated and pressurized reducing agent into the mixing can for distribution throughout exhaust gases passed through the mixing can.

Exhaust gas/reactant mixing arrangement
11585256 · 2023-02-21 · ·

An exhaust gas/reactant mixing arrangement is for an exhaust system of an internal combustion engine for mixing exhaust gas and reactant. The mixing arrangement includes an exhaust gas guide housing extending in the direction of a housing longitudinal axis and a housing wall. The housing wall surrounds and defines an exhaust gas duct accommodating a flow of exhaust gas. A mixing zone is formed between an upstream end wall and a downstream end wall arranged downstream of the upstream end wall. The mixing zone includes a first chamber and a second chamber as well as a reactant dispensing unit carried on the exhaust gas guide housing for dispensing reactant into the first chamber in a reactant main dispensing direction oriented substantially along a reactant dispensing line.

Crowned inlet baffle for high efficiency mixer

A mixer assembly for a vehicle exhaust system includes a mixer shell defining an internal cavity, wherein the mixer shell includes an upstream end configured to receive exhaust gases and downstream end, and a reactor positioned within the internal cavity. The reactor has a reactor inlet configured to receive injected fluid and a reactor outlet that directs a mixture of exhaust gas and injected fluid into the internal cavity. An inlet baffle is mounted to the upstream end of the mixer shell. The inlet baffle includes at least one opening that directs exhaust gas into at least one exhaust gas inlet to the reactor and a plurality of bypass openings that direct exhaust gas to bypass entry into the reactor. The inlet baffle includes a crowned portion that curves away from the reactor to provide for an increased open area within the internal cavity between the inlet baffle and the reactor.