The invention relates to a neutralization plant (100) comprising at least one reaction chamber (102) having a first feed (114) for an acid-containing product and at least one further feed (116) for a base-containing product, wherein at least one of the feeds (114, 116) comprises at least one valve means (118, 120) for controlling the inflow amount into the reaction chamber (102), wherein the ion controller apparatus (104, 204, 205) comprises at least one evaluation device (106, 206) set up for determining at least one actual ion concentration based on an actual pH of the mixture (122) present in the reaction chamber (102) and wherein the ion controller apparatus (104, 204) comprises at least one ion controller device (108, 208) comprising at least one ion controller (110, 210.1, 210.2, 211) set up for controlling the valve means (118, 120) according to the actual ion concentration and a target ion concentration.

A system and method combine a first reactant with a second reactant to create a reaction product. A first pump is in fluid communication with a reaction vessel and a source of the first reactant. A second pump is in fluid communication with the reaction vessel and a source of the second reactant. A gas sparger is located in the reaction vessel, and the gas sparger is in fluid communication with a gas source for providing gas to the reaction vessel. A controller is configured to execute a program stored in the controller to: (i) receive a sensor signal based on a force exerted by the reaction vessel in a direction toward the sensor, and (ii) operate the first pump and the second pump to deliver to the reaction vessel the first reactant and the second reactant thereby causing a reaction that creates the reaction product.

The invention relates to a method of closed-loop control of the temperature in a chemical engineering apparatus (101, 201, 301, 401), in which, in a primary circuit (102, 202, 302, 402), a liquid is conveyed out of the apparatus (101, 201, 301, 401), fed at least partly to a heat transferer (103, 203, 303, 403) and recycled at least partly back to the apparatus (101, 201, 301, 401), where the heat transferer (103, 203, 303, 403) is cooled or heated by a heat transfer medium in a secondary circuit (104, 204, 304, 404), comprising the steps of: providing a target value for the temperature of the liquid in the apparatus (101, 201, 301, 401), detecting an actual value for the temperature of the liquid in the apparatus (101, 201, 301, 401) and calculating the temperature difference between the actual value and the target value of the liquid in the apparatus (101, 201, 301, 401).
According to the invention, a heat flow taken from or added to the liquid in the primary circuit (102, 202, 302, 402) by the heat transferer (103, 203, 303, 403) is ascertained, a control signal is calculated on the basis of a defined closed-loop control algorithm, where the closed-loop control algorithm is configured such that the control signal is dependent on the heat flow and the temperature difference between the actual value and the target value of the liquid in the apparatus (101, 201, 301, 401), and the flow rate of the stream of liquid through the heat transferer (103, 203, 303, 403) in the primary circuit (102, 202, 302, 402) and/or a flow rate of the heat transfer medium through the heat transferer in the secondary circuit (104, 204, 304, 404) is/are manipulated on the basis of the control signal.

A chemical production assembly for producing an isocyanate. comprising n serially arranged units U (i), i=1 . . . n, n2. wherein a unit U(i) is for preparing a chemical product cp(i) at a preparation rate PR(i) by using, as starting material. a chemical product cp(i+1) preprared in the unit U(i+1) arranged upstream of said unit U(i), wherein said unit U(i) comprises an inlet means for receiving said chemical product cp(i+1) at an input rate IR(i). said unit U(i) being characterized by a nominal preparation rate PRN(i) and a nominal input rate IRN(i); and a unit U(i+1), i=1 . . . n-1, is for preparing the chemical product cp(i+1) and for supplying said chemical product cp(i+1) to the inlet means of the unit U(i) arranged downstream of said unit U(i+1) at a supply rate SR(i+1) with SR(i+1)=IR(i).

A method of controlling an exothermic or endothermic chemical reaction is provided. The method involves measuring a temperature of a first reactant flowing at a first flow rate, contacting the first reactant with a second reactant flowing at a second flow rate to form a reaction product, measuring the temperature of the reaction product, and determining the temperature difference between the temperature of the first reactant and the temperature of the reaction product. The method can further involve adjusting the flow rate of at least one of the first reactant and the second reactant, or shutting down flow, based on the temperature difference. An apparatus to carry out the method is also provided. The method and apparatus can be useful in controlling many different reactions, including the reaction of sodium hypochlorite and ammonia to form monochloramine.

A method is described that includes contacting an olefin with a catalyst in a polymerization reactor, polymerizing at least a portion of the olefin to form an alpha olefin reaction product, detecting a condition within the polymerization reactor, determining an average temperature of at least one olefin product particle based on the condition, determining an operating particle temperature threshold using a foul curve, comparing the average temperature of the polymer particle to the operating particle temperature threshold, changing one or more operating parameters in response to the comparing, and maintaining the average temperature of the olefin polymer particle at or below the operating particle temperature threshold in response to changing the one or more operating parameters. The alpha olefin reaction product includes a plurality of olefin polymer particles, and the polymerization reactor includes a reaction mixture that includes the olefin, the catalyst, a diluent, and the alpha olefin reaction product.

The method can include receiving a baseline signal curve, operating a thermal reactor, measuring a signal, optionally determining a state (e.g., state of health) of the thermal reactor, and controlling the thermal reactor based on the signal. The method can include receiving (e.g., determining, measuring, etc.) a resistance-temperature and/or resistance-time curve; operating a thermal reactor comprising resistively heating a porous catalytic element; measuring an electrical signal (e.g., resistance, current, voltage, etc.) of the thermal reactor; optionally inferring a temperature of the thermal reactor based on the electrical signal and the resistance-temperature; and controlling the thermal reactor based on the electrical signal. The system can include one or more of a reaction module (e.g., an electrical coupler or electrode and catalytic element, etc.), inlet and outlet valves, power source, electrical feedthroughs (e.g., leads, supports, etc.), sensors, and computing system (e.g. controller).