A method for preparing an aliphatic isocyanate according to an exemplary embodiment of the present disclosure includes a first step of introducing an aliphatic amine and an organic solvent into a reactor, a second step of supplying gaseous hydrogen chloride into the reactor through a sparger, and a third step of stirring the aliphatic amine and the organic solvent, and the hydrogen chloride with a stirrer installed in the reactor, wherein in the third step, a stirring force of the stirrer is controlled to 500 to 4,000 W/m.sup.3.

The present invention refers to the use of hydrofoil impellers for the preparation of polymer polyols and to a method for preparing a polymer polyol, which comprises reacting a base polyol, at least one ethylenically unsaturated monomer and a macromer or a preformed stabilizer in the presence of a free-radical initiator and optionally a chain transfer agent in a reactor, wherein said reactor is stirred by means of a stirring system comprising a shaft rotatable about its longitudinal axis, and a plurality of radially extending hydrofoil impellers mounted on the shaft and respectively axially spaced apart and wherein the reactor does not contain baffles.

A continuous mixing reactor has an outer shell having a cylindrical portion with a central section and two opposite conical end sections; a circulation tube within the shell so that an annular passage forms between the shell and the circulation tube; an impeller within and positioned adjacent to one end of the circulation tube; and heat exchange means penetrating the outer shell and extending into the end of the circulation tube opposite the impeller. The outer shell has a hydraulic head forming one end of the shell, a heat exchange medium header at the opposite end of the shell. The circulation tube nearer the heat exchange medium header terminates at or downstream from a tangential plane extending through the shell at the intersection of the central section and the conical end section of the cylindrical portion of shell. The reactor is useful in an alkylation process.

This disclosure relates to equipment utilized to manufacture chemical agents, particularly biopharmaceuticals. In some embodiments, reactor systems comprising a mobile carriage assembly; a disposable reaction container removably attached to the carriage assembly; and, a carriage holder into which the mobile carriage assembly may be removably inserted are provided.

Disclosed is a jacketed, tiered baffle, bioreactor tank comprising an outer cylindrical-shaped jacket and a cylindrical tank having an inner tank surface defining a chamber configured for supporting a flexible bag disposed within the chamber, and an outer tank surface having tiered baffles configured for routing a heat exchange fluid around the entirety of the outer tank surface, the cylindrical tank disposed axially within the outer cylindrical-shaped jacket. The outer cylindrical-shaped jacket is sealed to the cylindrical tank in a manner sufficient to prevent or minimize loss of the heat exchange fluid.

A reactor and its internals used for the thermal processing of a mixture. The reactor comprises plates and at least part of the surface of said plates is used to perform said thermal processing. The reactor and its internals are used for the thermal processing of mixtures containing organic compounds. The processes, for thermal processing a mixture comprising organic compounds, comprising the steps of feeding the reactor and its internals and being useful for treating wastes oils and/or for destroying hazardous and/or toxic products; and/or for reusing waste products in an environmentally acceptable form and/or way, and/or for cleaning contaminated soils or beaches, and/or cleaning tar pits, and/or use in coal-oil co-processing, and/or recovering oil from oil spills, and/or PCB free transformed oils. A process for fabricating the reactor and its internals is also proposed.

A reactor for the synthesis of urea comprising a vertical shell and perforated baffles or trays (3) arranged to define compartments of the reactor, wherein each baffle comprises an array of individual perforated tiles (10) wherein each tile (101) comprises side walls (101A-101D) and a top face (101F), the side walls having first perforations for the liquid and said top face having second perforations for the gas, wherein said second perforations are smaller than said first perforations, and the tiles are distributed over the baffle with a two-dimensional pattern where adjacent tiles are separated by gaps (17).

In the thermochemical water splitting process by the CuCl cycle, oxygen gas is produced by a thermolysis process in a three-phase reactor. A precise knowledge of the hydrodynamic and heat transfer analyses is required for the scale-up of the thermolysis reactor. However, in the experimental studies of the scale up analysis, there are some challenges in using the actual materials of the thermolysis reactor products (i.e. molten salt CuCl and oxygen gas). In accordance with the teachings herein, alternative materials are defined, by using dimensional analyses, to simulate the hydrodynamic and heat transfer behaviors of the actual materials. It has been found that these alternative materials are liquid water at 222 C. and helium gas at 902 C. The alternative materials provide safe environment for the experimental runs as well as lower operating temperature. Furthermore, these alternative materials are more readily available and are low cost.

In the thermochemical water splitting process by CuCl cycle, oxygen gas is produced by a thermolysis process in a three-phase reactor. IN accordance with the teachings herein, a technique is provided to achieve the high challenging thermal requirements of the thermolysis reactor, whereby an optimized heat transfer configuration is used. The technique involves using some of the pre-heated stoichiometric oxygen gas produced from the thermolysis reaction, to transfer heat directly to the slurry of molten CuCl and solid Cu.sub.2OCl.sub.2 inside the thermolysis reactor. Experiments were performed to examine the volumetric heat transfer coefficient for the direct contact heat transfer between the gas and the slurry. It was found that the thermal scale up analysis of the thermolysis reactor with direct contact heat transfer, is based on the amount of heat carried by the oxygen gas rather than the amount of heat transferred by direct contact heat transfer.

This disclosure describes an improved heat transfer system for use in reaction vessels used in chemical and biological processes. In one embodiment, a heat transfer baffle comprising two sub-assemblies adjoined to one another is provided.