A method and apparatus of inducing chemical reactions such as hydrogenation of a fluidized substance includes mixing hydrogen with the substance, passing the mixture through a cavitation zone, and inducing intense shockwaves in the cavitation zone by continuously generating high energy cavitation events within the mixture. In one embodiment, the treatment zone is the interior of a controlled cavitation reactor. Interior surfaces of the reactor may be coated with a catalyst required for the desired chemical reaction so that the catalyst need not be added directly to the mixture and need not be recovered after the reaction is complete.

Method and apparatus for temperature controlled processes in a vessel to provide improved process control, in particular to enable controlled temperatures to be applied to a substance in different process zones of a vessel, has a series of tubular members arranged and operatively connected in a flow system, and each process zone has temperature regulating means juxtaposed thereto for effecting temperature control therein.

We provide systems for ionic liquid catalyzed hydrocarbon conversion that comprise a modular reactor comprising a plurality of mixer modules. The mixer modules may be arranged in series. One or more feed modules are disposed between the mixer modules. Such systems may be used for ionic liquid catalyzed alkylation reactions. Processes for ionic liquid catalyzed hydrocarbon conversion are also disclosed.

Combined apparatus (1) for the synthesis of urea from ammonia and carbon dioxide, comprising an internal wall (3) which delimits two coaxial zones (4) inside the apparatus, operating respectively as reaction (4) and condensation (5) zones, and optionally also comprising a stripping zone and/or a scrubber integrated in the same apparatus.

The invention relates to a process for producing phosgene by gas phase reaction of carbon monoxide and chlorine in the presence of a solid-state catalyst in a shell-and-tube reactor (1) comprising catalyst tubes (3) which are surrounded by a reactor shell (23) and which accommodate the solid-state catalyst and around which a temperature control medium flows, and baffle plates (27) arranged at right angles to the catalyst tubes (3) in order to generate crossflow of the temperature control medium with respect to the catalyst tubes (3), comprising the following steps: (a) feeding a gas mixture comprising carbon monoxide and chlorine into the shell-and-tube reactor (1), such that the reaction mixture enters the catalyst tubes (3) at one end; (b) reacting the carbon monoxide with chlorine to give phosgene in the catalyst tubes (3) to give a phosgene-containing product stream; (c) withdrawing the phosgene-containing product stream from the shell-and-tube reactor (1), wherein the amount of liquid temperature control medium in the shell-and-tube reactor (1) is sufficiently large that the temperature of the temperature control medium in the event of failure of the temperature control medium flow reaches the normal boiling point of the temperature control medium no earlier than after 90 s.

A butanol production system and method for producing refined mixed butanols includes an internal baffle single pass reactor having an internal fluid conduit defined by an internal wall. The internal fluid conduit contains a process fluid comprising water, mixed butenes and mixed butanols, to form a crude product. Internal flow baffles are located along a length of the internal fluid conduit. Baffled cells are defined at an outer diameter by the internal wall and at ends by the internal flow baffles. A separation system separates water and mixed butenes from the crude product to produce refined mixed butanols. An oscillator assembly is coupled to the internal baffle single pass reactor and has a reciprocating oscillator head selectively movable in a back and forth linear motion, and in communication with the process fluid such that the process fluid undergoes a general sinusoidal movement along the internal baffle single pass reactor.

A continuous mixing reactor has an outer shell having a cylindrical portion with a central section and two opposite conical end sections; a circulation tube within the shell so that an annular passage forms between the shell and the circulation tube; an impeller within and positioned adjacent to one end of the circulation tube; and heat exchange means penetrating the outer shell and extending into the end of the circulation tube opposite the impeller. The outer shell has a hydraulic head forming one end of the shell, a heat exchange medium header at the opposite end of the shell. The circulation tube nearer the heat exchange medium header terminates at or downstream from a tangential plane extending through the shell at the intersection of the central section and the conical end section of the cylindrical portion of shell. The reactor is useful in an alkylation process.

A combined reactor and condenser for the synthesis of urea from ammonia and carbon dioxide, including a condenser section coupled to a reaction section, comprising inputs directed to said condenser section for a gaseous stream comprising ammonia and carbon dioxide and for a solution containing ammonium carbamate and liquid ammonia, and wherein the effluent of the condenser section is sent to the reaction section; the reaction section comprises a plurality of compartments and a plurality of mixers, at least one inside each of said compartments.

An ethylene oligomerization system is useful for creating 1-butene from ethylene in the presence of an ethylene oligomerization catalyst. The ethylene oligomerization system includes an internal baffle single pass reactor, a separation system and an external motion driver. The external motion driver is operable to induce unsteadiness in the flow of the process fluid contained in the internal baffle single pass reactor by transferring motion into the process fluid. An ethylene oligomerization process is useful for creating a refined 1-butene product from ethylene using the ethylene oligomerization system.

We provide a segmented reactor for regenerating a spent acidic ionic liquid via a hydrogenation reaction and hydrocracking, comprising: no solid hydrogenation catalyst; a gas inlet on one side for feeding a gas feed comprising a hydrogen; a liquid inlet on an opposite side for feeding a spent acidic ionic liquid; partitions along an axis of the reactor that create segments, wherein each segment functions as a bubble column reactor; and an outlet from which a regenerated acidic ionic liquid flows out of the segmented reactor.