A method of forming a fiber-reinforced composite part includes forming a composite preform by extruding a hollow metal shape onto a fiber-reinforced preform at an extrusion temperature and cooling the hollow metal shape from the extrusion temperature to a temperature less than the extrusion temperature. Heat from the hollow metal shape cooling from the extrusion temperature is conducted into the fiber-reinforced preform for curing thereof. Also, thermal contraction of the hollow metal shape onto the fiber-reinforced preform applies a consolidation pressure on the fiber-reinforced preform for curing thereof. The fiber-reinforced preform may be a hollow fiber-reinforced preform and a die can be moved through the hollow fiber-reinforced preform such that consolidation pressure is applied thereto by a combination of the thermal contraction of the hollow metal shape onto the hollow fiber-reinforced preform and the die moving through the hollow fiber-reinforced preform.

An apparatus, according to an exemplary aspect of the present disclosure includes, among other things, a vehicle structural component that has a plurality of open cells surrounding an open center section. The open center section comprises a multi-corner open center. A method according to an exemplary aspect of the present disclosure includes, among other things, extruding a vehicle structural component from a metallic material, wherein the vehicle structural component includes a plurality of open cells surrounding an open center section, and wherein the plurality of open cells each comprise a polygonal cross-section and the open center section comprises a multi-corner open center.

A method for producing a seamless metal pipe includes the steps of: preparing a billet having a diameter (B); heating the billet; forming, in a center part of a rear end of the heated billet, a hole including four grooves extending in an axial direction of the billet, the grooves each having a groove width (D) satisfying Formula (1), a groove height (H) satisfying Formula (2), and a groove depth (L1) satisfying Formula (3); and subjecting the billet provided with the hole to piercing-rolling from a front end thereof by means of a piercing machine. By this means, the generation of burrs and internal defects at the rear end of a hollow shell after piercing-rolling can be suppressed.
0.12≤D/B≤0.25  (1)
0.10≤H/B≤0.20  (2)
0.05≤L1/B≤0.10  (3)

A method for manufacturing a cold-forged, extruded aluminum alloy tube includes: providing a primary material made of an aluminum alloy material, and a first cold extrusion apparatus; processing the primary material to form a preform; subjecting the preform to a homogeneous annealing by heating to a temperature of about 410° C. to 510° C. and then cooling to a temperature of about 160° C. to 200° C.; testing the hardness of the preform; immersing the preform in a lubricant which is a lipid having a viscosity index equal to or greater than 170, a flash point equal to or greater than 240° C., a pour point equal to or greater than −24° C., and a fire point equal to or greater than 255° C.; and subjecting the preform to cold extrusion.

A lubrication device (1) for applying a lubricant when rolling a rolling material. The lubrication device (1) includes an extruded profile (3), through which run lubricant ducts (41) and at least one carrier medium duct (42), at least one connection block (5, 6) and nozzles (7). The connection block (5, 6) is connected to the extruded profile (3) and has lubricant connection ducts (54) that are each connected to one lubricant duct (41) of the extruded profile (3). The nozzles (7) are connected to the extruded profile (3) and are designed to create and emit a lubricant-carrier medium mixture consisting of lubricant and a carrier medium.

Systems, devices, and methods are described for extruding materials. In certain embodiments, one or more hollow billets are loaded onto an elongate mandrel bar and transported along the mandrel bar to a rotating die. The billets are transported through fluid clamps, which engage the mandrel bar and provide cooling fluid to the mandrel bar tip, and through mandrel grips, which engage the mandrel bar and prevent the mandrel bar from rotating. One or more press-rams advance the billets through a centering insert and into the rotating die. A quench assembly is provided at an extrusion end of the extrusion press to quench the extruded material. A programmable logic controller may be provided to control, at least in part, operations of the extrusion press system.

Systems, devices, and methods are described for extruding materials. In certain embodiments, one or more hollow billets are loaded onto an elongate mandrel bar and transported along the mandrel bar to a rotating die. The billets are transported through fluid clamps, which engage the mandrel bar and provide cooling fluid to the mandrel bar tip, and through mandrel grips, which engage the mandrel bar and prevent the mandrel bar from rotating. One or more press-rams advance the billets through a centering insert and into the rotating die. A quench assembly is provided at an extrusion end of the extrusion press to quench the extruded material. A programmable logic controller may be provided to control, at least in part, operations of the extrusion press system.

Methods are disclosed for fabricating heat exchangers and Heat Exchanger (HX) tubes, as are heat exchangers fabricated in accordance with such methods. In embodiments, the method includes fabricating an HX tube by at least partially forming the elongated tube body utilizing a cold spray process during which a metallic feedstock powder is deposited over a removable mandrel. The HX tube is separated from the removable mandrel at some juncture following cold spray deposition of the tube body.

A furniture frame is provided that includes a plurality of frame members and a socket coupled to at least one of the plurality of frame members. The socket may include a plurality of walls arranged about a central axis and enclosing the central axis. The frame may further include a leg configured to be removably inserted into the socket. A first portion of the leg that is configured to be inserted into the socket may include walls having approximately a first thickness, and a second portion of the leg that is not configured to be inserted into the socket may include walls having approximately a second thickness that is twice as large as the first thickness. The frame members, socket, and leg may comprise metal.

A shell (10) acts as a transporting shoe for steel ingots, which are pushed through a preferably tubular induction furnace for inductive heating for the purpose of producing seamless tubes by the extrusion process. The shell (10) is formed in such a way that it partially reaches around the contour of the steel ingot to be heated. The shell is provided at one end leading in the pushing-through direction or transporting direction, with a shoulder (12), which extends at an angle to the transporting direction, against which the steel ingot rests in such a way that the pushed-through steel ingot takes the shell (10) along with it. A method for inductively heating steel ingots uses a shell (10) as described.