Disclosed is an apparatus having a rotatable wheel with a planar external circumferential surface, which is flat in a direction parallel to the axis of rotation of the wheel, at least one nozzle having a nozzle opening for directing a molten metal onto the circumferential surface and a collection means for collecting solidified fibers of metal formed on the circumferential surface from the molten metal and separated from the circumferential surface by centrifugal force generated by rotation of the wheel. The nozzle has a rectangular cross-section having a width of the nozzle opening in the circumferential direction of rotation of the wheel and a length transverse to the circumferential surface of the wheel which is greater than the width. An apparatus is provided for controlling a gas pressure applied to the liquid metal and delivers it to the circumferential surface of the rotatable wheel.

Provided are a duplex stainless steel sheet having high surface quality and high corrosion resistance manufactured through a twin roll strip casting process, and a method for manufacturing the duplex stainless steel sheet.

An apparatus for treating a surface of a strip casting twin roll includes: a laser machining unit configured to form dimple patterns on a surface of a rotating casting roll using a laser; a machining region processing unit, wherein if the casting roll is rotated by a critical angle, the machining region processing unit calculates a size and a position of a machining region, in which a dimple pattern will be formed, based on image information obtained by imaging the machining region; and a laser beam absorbing unit, wherein if the size of the machining region is smaller than a size of the dimple pattern, the laser beam absorbing unit places a screen at an overlap start position from which the machining region and the dimple pattern start to overlap each other, so as to absorb a laser beam emitted toward a peripheral region of the machining region.

The invention relates to the reduction of core losses in soft magnetic applications utilizing amorphous foil as the core material. Amorphous foil is known to have lower losses when compared to crystalline silicon steel laminations. It is found that a reduction of 10-40% of losses can be achieved over the current state of the art amorphous material by mechanical scribing of the surface of the soft magnetic laminations comprising the wound core in power conditioning devices such as a transformer. The scribing process introduces control of the magnetic domains causing ease of magnetic flux reversal.

A strip casting apparatus having a roll shell with a nitrided inner diameter surface mounted on a steel core and method of manufacturing the same. The inner diameter of a steel roll shell may be nitrided by ion or plasma nitriding. The nitriding process can form tight, crack free nitride layer that provides a corrosion resistant barrier and exhibits a surface hardness that is greater than the surface hardness of the steel core and that improves galling resistance while maintaining efficient heat transfer of the roll shell. After nitriding, the roll shell can be shrink fit over a steel core.

Provided are raw material alloy flakes for a rare earth sintered magnet and a method for producing the same. The alloy flakes have a roll-cooled face, and (1) contain at least one R selected from rare earth metal elements including Y, B, and the balance M including iron, at a particular ratio; (2) as observed in a micrograph at a magnification of 100 of its roll-cooled face, have not less than 5 crystals each of which is a dendrite grown radially from a point of crystal nucleation, and crosses a line segment corresponding to 880 m; and (3) as observed in a micrograph at a magnification of 200 of its section taken generally perpendicularly to its roll-cooled face, have an average distance between R-rich phases of not less than 1 m and less than 10 m.

A molten metal processing device including an assembly mounted on the casting wheel, including at least one vibrational energy source which supplies vibrational energy to molten metal cast in the casting wheel while the molten metal in the casting wheel is cooled, and a support device holding the vibrational energy source. An associated method for forming a metal product which provides molten metal into a containment structure included as a part of a casting mill, cools the molten metal in the containment structure, and couples vibrational energy into the molten metal in the containment structure.

Apparatus for producing elongate strands of metal comprises a rotatable wheel having a circumferential surface, at least one nozzle for directing a molten metal onto the circumferential surface and a collection means for collecting solidified strands of metal formed. The solidified strands are formed on the circumferential surface from the molten metal and are separated from the circumferential surface by centrifugal force generated by rotation of the wheel. The circumferential surface has a circumferentially extending structure having circumferentially extending edges and recesses formed between or bounded by the edges, and by an apparatus for controlling a gas pressure applied to the liquid metal which moves the liquid metal through the nozzle opening and delivers it to the circumferential surface of the rotatable wheel. The nozzle has a rectangular cross-section with a width of the nozzle opening in the circumferential direction of rotation of the wheel and a length transverse to the circumferential surface of the wheel which is greater than the width. A method and a wheel adapted for use in the apparatus are also claimed.

A roll for a hot-dip metal coating bath has a substantially cylindrical shape. At least an outer peripheral surface of the roll is formed of a ceramic material. A relatively coarse groove is formed on the outer peripheral surface of the roll in a direction crossing the rotation axis. A plurality of relatively fine grooves is formed in the bottom surface of the coarse groove along the longitudinal direction of the coarse groove. In place of the fine grooves extending in the longitudinal direction of the coarse groove, a plurality of rows of fine grooves may be formed along the crosswise direction of the coarse groove.

A roll for continuous casting comprises a cylindrical roll rotatably mounted on a fixed axle and having a cooling chamber that surrounds the axle for receiving a flow of coolant. The axle is mounted on a roll support system. The roll support system comprises a first roll support connected to a coolant supply system and a second roll support connected to a coolant drain system. The axle comprises a first inlet connected to the first roll support, a first outlet connected to the coolant chamber, a second inlet connected to the coolant chamber, and a second outlet connected to the second roll support. A coolant flow circuit has a flow path from the coolant supply system to the coolant drain system through the first roll support, the first inlet, the first outlet, the coolant chamber, the second inlet, the second outlet, and the second roll support.