A continuous casting method includes discharging a molten steel from discharge ports of a submerged nozzle under conditions (A) and (B); and performing electro-magnetic stirrer (EMS) to cause flows in directions inverse to each other in the long edge direction on both long edge sides in the molten steel in a region having a depth providing a thickness of a solidification shell of from 5 to 10 mm at least at a center position in the long edge direction. (A) a discharge extended line from the discharge port of the submerged nozzle intersects a molten steel surface in the mold at a point P, and the position of the point P satisfies 0.15M/W0.45; and (B) a condition satisfying 0L0.17Vi350, wherein the unit for L is mm, and Vi represents a discharge velocity (mm/s) of the molten steel at the outlet opening.

Provided is a meniscus flow control device that includes: a meniscus flow detection unit for detecting, in a meniscus flow form of molten steel, relative temperature values for positions measured by temperature measurers, and relatively comparing the temperature values measured by the temperature measurers to thereby determine the flow state of the molten steel meniscus to be normal or abnormal; a magnetic field generation unit, installed outside a mold, for generating a magnetic field and controlling the flow of the molten steel by the magnetic field; and a flow control unit for maintaining the operation of the magnetic field generation unit in the current state when the meniscus flow state detected by the meniscus flow detection unit is determined to be normal, and for controlling the magnetic field generation unit to adjust the meniscus flow to be normal when the detected meniscus flow state is determined to be abnormal.

An electromagnetic brake system for a metal-making process. The electromagnetic brake system includes a two-level magnetic structure, in particular an upper magnetic core structure configured to be mounted to an upper portion of a mold and a lower magnetic core structure configured to be mounted to a lower portion of a mold. Lateral coils on the upper magnetic structure are configured to be controlled to generate a first magnetic field in a first field direction and inner coils are configured to be controlled to generate a second magnetic field in a second field direction, simultaneously with the first magnetic field. The lower magnetic core structure has lower coils which are configured to be controlled to generate a third magnetic field in the first direction simultaneously as the lateral coils and the inner coils generate their fields.

A continuous casting method of steel of continuously casting a slab by using a vertical liquid bending type continuous casting machine. The method includes, while performing continuous casting by using an in-mold electromagnetic stirring device, applying an alternating-current moving magnetic field that moves in a width direction of a mold to molten steel inside the mold, inducing a swirling flow in the molten steel, and stirring the molten steel. A travel speed of the alternating-current moving magnetic field calculated by a specified formula is in a range of 0.20 to 1.50 m/s.

A control method for a continuous casting machine, includes: estimating, by on-line real-time system, a flow state of molten steel in a mold by using an operation condition of a continuous casting machine and temperature data on the molten steel in the mold; calculating, by on-line real-time system, a molten steel flow index based on the estimated flow state of the molten steel, the molten steel flow index being a factor of mixing of an impurity into a casting inside the mold; and controlling the operation condition of the continuous casting machine such that the calculated molten steel flow index is within an appropriate range.

With a method for detecting variables in an outlet of a metallurgical vessel, different variables in the outlet are detected or measured by at least one coil surrounding the outlet channel and/or an induction coil of an induction heater as a monitoring system, wherein the variables relate to the slag portion when pouring out the metal melt, wear condition of refractory parts in the outlet channel, the solidified metal melt, flow rate and/or plugging mass in the outlet channel. After evaluation, a closure element for the outlet is actuated, heating of the metal in the outlet channel is activated and/or renewal of the outlet channel is triggered. In this way, optimum operation in the pouring of metal melt out of a vessel is simply achieved, wherein occurrence of irregularities are detected during the entire pouring, and pouring out of slag can be successfully prevented at the end of the pouring.

A continuous casting method includes discharging a molten steel from discharge ports of a submerged nozzle under conditions (A) and (B); and performing electro-magnetic stirrer (EMS) to cause flows in directions inverse to each other in the long edge direction on both long edge sides in the molten steel in a region having a depth providing a thickness of a solidification shell of from 5 to 10 mm at least at a center position in the long edge direction. (A) a discharge extended line from the discharge port of the submerged nozzle intersects a molten steel surface m the mold at a point P, and the position of the point P satisfies 0.15M/W0.45; and (B) condition satisfying 0L0.17 Vi350, wherein the unit for L is mm, and Vi represents a discharge velocity (mm/s) of the molten steel at the outlet opening.

A molten metal level measuring device in a continuous molten metal level measuring device uses temperature compensation. The device includes a cylindrical bobbin, a liquid level measuring unit helically wound around an outer surface of the bobbin, a circular inner cylinder in which the bobbin and the liquid level measuring part are located and which seals the bobbin and the liquid level measuring part from the outside and has the same axial direction as the bobbin, and a cylindrical protective tube in which the inner cylinder is located and which has the same axial direction as the bobbin and has one open end. Thermocouples extend axially in the space between the inner cylinder and the protective tube, and a control unit controls the liquid level measuring part to measure a liquid level of the molten metal based on the temperatures measured by the thermocouples.

Systems and methods are disclosed for an event detection system that captures data associated with events while a DC casting system forms an ingot, determines characteristics of the events, and improves the casting system based on the events. Example systems and methods may include initiating a casting operation using one or more pieces of equipment of a casting system including a casting apparatus; capturing sensor data associated with one or more acoustic signals captured relative to the one or more pieces of equipment performing the casting operation; comparing the sensor data with a set of acoustic profiles; determining whether a particular type of event has occurred; causing an adjustment to the casting system or to the casting operation based on whether the particular type of event has occurred; and initiating a second casting operation using the adjusted casting system or casting operation.

Disclosed are a sensor, detection system and method for detection of at least one physical quantity selected between temperature of at least one portion of a crystallizer of a mould of a casting machine of a liquid metal and position of a meniscus or level of the liquid metal inside the crystallizer. A casting machine having such a sensor or detection system is also disclosed.