A capsule 2 for HIPing comprises a rigid, self-supporting additive manufactured (AM) component 3 which is welded to inner and outer cylindrical liners 4, 6 through which cooling channel tubes 8, 10 extend. A solid end plate 11 is welded to ends of the liners 4, 6 and tubes 8, 10 extend through the end plate 11 and open to the outside. A fill tube 12 communicates with an annular void 14 defined between liners 4, 6 which is filled with powder 16. In use, the capsule 2 is subjected to Hot Isostatic Pressing (HIP). Thereafter, the inner and outer liners 4, 6 are removed to define a valve seat assembly comprising the AM component 3, tubes 8, 10, HIPed powder 16 and end plate 11.

A sputtering target that includes at least two consolidated blocks, each block including an alloy including a first metal (e.g., a refractory metal such as molybdenum in an amount greater than about 30 percent by weight) and at least one additional alloying ingredient; and a joint between the at least two consolidated blocks, the joint being prepared free of any microstructure derived from a diffusion bond of an added loose powder. A process for making the target includes hot isostatically pressing (e.g., below a temperature of 1080 C.), consolidated preform blocks that, prior to pressing, have interposed between the consolidated powder metal blocks at least one continuous solid interface portion. The at least one continuous solid interface portion may include a cold spray body, which may be a mass of cold spray deposited powders on a surface a block, a sintered preform, a compacted powder body (e.g., a tile), or any combination thereof.

A method of fabricating a near net shape component includes forming a sacrificial shell from a pulverant material using an additive manufacturing process, the shell having an aperture. The method further includes filling the shell with a second pulverant material, subjecting the filled shell to a consolidation process, and removing the shell from the consolidated second pulverant material.

An apparatus for manufacturing an article from powder material includes a canister, a sorter, a plurality of hoppers and at least one valve. The canister has a predetermined internal shape to define the shape of the powder metal article. The sorter sorts the powder material by the size of the powder particles, the shape of the powder particles and/or the flow characteristics of the powder particles. The hoppers contain powder material with different sizes of powder particles, different shapes of powder particles and/or powder particles with different flow characteristics. The hoppers are arranged to supply the sorted powder material to the canister. The at least one valve controls the proportions of the different powder materials supplied from the one or more of the different hoppers into the canister to control the packing density of the powder material in the canister at all positions in the canister.

A pressing arrangement is disclosed, including a pressure vessel comprising a furnace chamber. The furnace chamber comprises a load compartment arranged within the furnace chamber and is arranged so as to allow for a flow of pressure medium through the load compartment. The furnace chamber comprises at least one pressure medium guiding passage in fluid communication with the load compartment so as to form an inner convection loop, wherein pressure medium in the inner convection loop is guided through the load compartment and through the at least one pressure medium guiding passage of the furnace chamber and back to the load compartment, or vice versa. The pressure vessel comprises at least one adjustable throttle configured to selectively impede or obstruct pressure medium flow in at least a portion of the at least one pressure medium guiding passage of the furnace chamber, thereby selectively impeding or obstructing a flow of pressure medium in the inner convection loop.

A powder metallurgy method includes a canister that has canister walls that define a hermetic chamber that circumscribes an open central region. A metallic alloy powder is inserted into the hermetic chamber, followed by evacuating the hermetic chamber. The canister with the metallic alloy powder is then subjected to a hot isostatic pressing process that includes heating the canister and the metallic alloy powder and applying isostatic pressure to the canister. The heating and the isostatic pressure causes fusion and consolidation of the metallic alloy powder to form a solid workpiece. The canister is then removed from the solid workpiece

An apparatus for increasing the bulk density of metal powder includes a sealed chamber, a nozzle, and a target. The sealed chamber has an inert environment. The nozzle is coupled to an inert gas source and is configured to introduce raw metal powder into a flow of the inert gas for discharge as a cold spray mixture of the raw metal powder and the inert gas into the sealed chamber. The target is housed within the sealed chamber and is configured to receive an impact of the cold spray mixture. The nozzle and the target are configured to flatten the raw metal particles into flattened metal particles in response to the cold spray mixture impacting the target.

A method for hot isostatic pressing includes the steps of providing or obtaining an article of manufacture, which optionally includes a copper or nickel alloy, disposing the article of manufacture in a shroud, the shroud defining an enclosed volume wherein the article of manufacture is disposed, the shroud being configured as a multi-piece joined structure to retard gaseous mass transport from outside the shroud to inside the enclosed volume, disposing the shroud in a containment vessel of a hot isostatic pressing apparatus and disposing a getter material in the shroud and/or in the containment vessel, and introducing an inert gas at an elevated temperature and pressure into the containment vessel for hot isostatic pressing.

Provided is a hot isostatic pressing (HIP) device that improves the heat uniformity of a hot zone during a pressurization process of an object being processed. This HIP device (100) is provided with: an outer casing (4) having an open outer opening part (4H); an inner casing (5) having an open inn opening part (5H); a heat-insulating body (R) disposed between the outer casing (4) and the inner casing (5); a gas flow generation part (30); and a plurality of first gas conduits (12), A hot zone (P) in which a pressurization process is performed is formed inside the inner casing (5). During the pressurization process, a low-temperature pressurization medium gas which has been generated by the gas flow generation part (30) and has passed through the first gas conduits (12) moves upward in an inner flow passage (L1) between the casings, and then flows into the hot zone (P) from the inner opening part (5H), Even when the pressurization medium gas leaks from the vicinity of a bottom all part (20) and flows into the hot zone (P), the heat uniformity of the hot zone (P) is maintained.

The present application provides a container for use in manufacturing a metal billet from a metal powder in a hot isostatic pressing process. The container may include a top, a bottom, a wall extending between the top and the bottom, an enhanced directional consolidation feature in the wall, and a sleeve positioned about the enhanced directional consolidation feature.