Heterogeneously dense (relative density) continuous one-piece insoluble reticulated foam material with a continuous relative density gradient and/or distinct and marked relative densities and methods of manufacture.

Heterogeneously dense (relative density) continuous one-piece insoluble reticulated foam material with a continuous relative density gradient and/or distinct and marked relative densities and methods of manufacture.

Additive manufacturing (AM) methods and devices for high-melting-point materials are disclosed. In an embodiment, an additive manufacturing method includes the following steps. (S1) Slicing a three-dimensional computer-aided design model of a workpiece into multiple layers according to shape, thickness, and size accuracy requirements, and obtaining data of the multiple layers. (S2) Planning a forming path according to the data of the multiple layers and generating computer numerical control (CNC) codes for forming the multiple layers. (S3) Obtaining a formed part by preheating a substrate, performing a layer-by-layer spraying deposition by a cold spraying method, and heating a spray area to a temperature until the spraying deposition of all sliced layers is completed. (S4) Subjecting the formed part to a surface modification treatment by a laser shock peening method.

Additive manufacturing (AM) methods and devices for high-melting-point materials are disclosed. In an embodiment, an additive manufacturing method includes the following steps. (S1) Slicing a three-dimensional computer-aided design model of a workpiece into multiple layers according to shape, thickness, and size accuracy requirements, and obtaining data of the multiple layers. (S2) Planning a forming path according to the data of the multiple layers and generating computer numerical control (CNC) codes for forming the multiple layers. (S3) Obtaining a formed part by preheating a substrate, performing a layer-by-layer spraying deposition by a cold spraying method, and heating a spray area to a temperature until the spraying deposition of all sliced layers is completed. (S4) Subjecting the formed part to a surface modification treatment by a laser shock peening method.

A method for manufacturing an aluminium mould (1) segment (10) for curing and vulcanizing a tyre: a) fixing at least one thin blade (2) for the formation of the grooves in the tire tread, in a mould form made of friable material, so that an exterior part of the thin blade is embedded in the material of the mould form and so that an interior part projects from this mould form, this thin blade being made from maraging steel and having been obtained by a selective laser melting method, b) closing the mould form and pouring or injecting aluminium into it, coating the interior part of the thin blade, c) breaking away the mould form to obtain the mould segment. The thin blade (2) is subjected to a peening treatment with a material with a Vickers hardness between 340 and 500 HV and with dimensions smaller than 0.3 mm.

A method for manufacturing an aluminium mould (1) segment (10) for curing and vulcanizing a tyre: a) fixing at least one thin blade (2) for the formation of the grooves in the tire tread, in a mould form made of friable material, so that an exterior part of the thin blade is embedded in the material of the mould form and so that an interior part projects from this mould form, this thin blade being made from maraging steel and having been obtained by a selective laser melting method, b) closing the mould form and pouring or injecting aluminium into it, coating the interior part of the thin blade, c) breaking away the mould form to obtain the mould segment. The thin blade (2) is subjected to a peening treatment with a material with a Vickers hardness between 340 and 500 HV and with dimensions smaller than 0.3 mm.

The invention relates to additive manufacturing field and laser shock peening (LSP) field, in particular to a combined apparatus for layer-by-layer interactive additive manufacturing with laser thermal/mechanical effects. In the apparatus, a LSP module and a SLM module operate in alternate so as to perform LSP for the formed part in the forming process of the formed part, and thereby a better strengthening effect of the formed part is achieved. The invention effectively overcomes the challenges of shape control against deformation and cracking of the formed parts incurred by internal stress and property control against poor fatigue property of the formed parts incurred by metallurgical defects during additive manufacturing, improves fatigue strength and mechanical properties of the faulted parts, and realizes high-efficiency and high-quality holistic processing of the formed parts.

A combined ultrasonic micro-forging device and a related additive manufacturing method for improving the microstructure and mechanical properties of additive manufactured metal part. The device comprises a transducer, a pneumatic sliding table, a pneumatic sliding table connecting frame, an amplitude transformer, a tool head and a roller, wherein the transducer is provided in a transducer housing, a socket connector and a pipeline connector are provided on the transducer housing, the amplitude transformer is connected under the transducer, the tool head is connected under the transducer, the roller is located between the tool head and workpiece, and the pneumatic sliding table is connected to the transducer housing and the amplitude transformer via the pneumatic sliding table connecting frame. The ultrasonic micro-forging device of high frequency ultrasonic impact and larger deformation produced by mechanical rolling, thereby generating a composite action of ultrasonic impact and continuous rolling micro-forging.

A combined ultrasonic micro-forging device and a related additive manufacturing method for improving the microstructure and mechanical properties of additive manufactured metal part. The device comprises a transducer, a pneumatic sliding table, a pneumatic sliding table connecting frame, an amplitude transformer, a tool head and a roller, wherein the transducer is provided in a transducer housing, a socket connector and a pipeline connector are provided on the transducer housing, the amplitude transformer is connected under the transducer, the tool head is connected under the transducer, the roller is located between the tool head and workpiece, and the pneumatic sliding table is connected to the transducer housing and the amplitude transformer via the pneumatic sliding table connecting frame. The ultrasonic micro-forging device of high frequency ultrasonic impact and larger deformation produced by mechanical rolling, thereby generating a composite action of ultrasonic impact and continuous rolling micro-forging.

The present invention relates to additive manufacturing field and laser shock peening (LSP) field, in particular to a combined apparatus for layer-by-layer interactive additive manufacturing with laser thermal/mechanical effects. In the apparatus, a LSP module and a SLM module operate in alternate so as to perform LSP for the formed part in the forming process of the formed part, and thereby a better strengthening effect of the formed part is achieved. The present invention effectively overcomes the challenges of shape control against deformation and cracking of the formed parts incurred by internal stress and property control against poor fatigue property of the formed parts incurred by metallurgical defects during additive manufacturing, improves fatigue strength and mechanical properties of the formed parts, and realizes high-efficiency and high-quality holistic processing of the formed parts.