A face mill includes a circular arc profile and is configured for machining Inconel. In particular the cutting portion is made of a ceramic material, and has an axial sub-edge with a positive axial rake angle to increase tool life.

A milling insert for shoulder milling having s a positive basic shape and includes an upper side having a rake surface, a lower side including a planar bottom surface, a side surface extending around the periphery of the milling insert, and a cutting edge formed between the side surface and the rake surface. The cutting edge has at least a major cutting edge portion, a corner radius cutting edge portion, a ramping cutting edge portion, and a surface wiping cutting edge portion. The side surface includes an upper set of primary clearance surfaces and a lower set of secondary clearance surfaces having a plurality of planar secondary clearance surfaces, wherein the upper set of primary clearance surfaces forms an overhang protruding with respect to the secondary clearance surfaces and extending around the entire upper periphery of the milling insert.

A cutting insert comprises a first surface sequentially including a first and second inclined surface. The first inclined surface is inclined toward the second surface, going inward from the edge at a first inclined angle on a basis of a perpendicular plane perpendicular to a central axis extending between the first surface and a second surface. The second inclined surface, located more inward than the first inclined surface, is inclined toward the second surface at a second inclined angle different from the first inclined angle on the basis of the perpendicular plane. An intersecting part of the first inclined surface and the second inclined surface includes a first part located at a highest position in a region of the intersecting part along the second side surface. A cutting tool with the cutting insert, and a method of producing a machined product using the cutting tool are provided.

A radius end mill includes a corner R cutting edge which extends between the end cutting edge and the outer peripheral cutting edge; and a corner gash disposed adjacent to the corner R cutting edge of the rake face, wherein the corner gash in a planar shape has an edge, part of which is located at the center portion of the corner R cutting edge, and an axial rake at an end portion on the side of the end cutting edge which is in contact with the corner gash on the corner R cutting edge is in the range of 5 to 20 degrees.

A cutting insert includes: a polygonal shaped upper surface; a lower surface; a side surface connected to each of the upper and lower surfaces; and an upper cutting edge located at the intersection of the upper surface and the side surface. The upper surface alternately includes three major corners and three minor corners. The upper cutting edge includes: a corner cutting edge; a minor cutting edge inclined toward the lower surface as separating from the corner cutting edge at a first inclination angle; and a major cutting edge inclined toward the lower surface as separating from the minor cutting edge at a second inclination angle. The corner cutting edge, the minor cutting edge and the major cutting edge are located sequentially from a first major corner to each of first and second minor corners, both of which are adjacent to the first major corner.

A cutting insert and a cutting tool having same are provided. The cutting insert includes an upper surface, a lower surface having a flat surface, side surfaces connecting to each of the upper surface and the lower surface, and cutting edges being formed by the upper surface and the side surfaces. A first cutting edge among the cutting edges is inclined downward. A major side surface among the side surfaces comprises a first major side surface connected to the upper surface so as to constitute the first cutting edge, and a second major side surface connected to the first major side surface and the lower surface. The first major side surface has a reversely positive surface, and the second major side surface has a reversely positive surface or a negative surface, and a minor side surface among the side surfaces has a positive surface or a negative surface.

A cutting insert and a cutting tool having same. The cutting insert includes: an upper surface; a lower surface having a flat surface; a fastening hole penetrating the upper surface and the lower surface; side surfaces each connecting to the upper surface and the lower surface; and cutting edges formed by the upper surface and the side surfaces. A first cutting edge is inclined downward. A major side surface comprises a first major side surface connected to the upper surface so as to constitute the first cutting edge, and a second major side surface connected to the first major side surface and the lower surface. A minor side surface comprises a first minor side surface connected to the upper surface so as to constitute a second cutting edge, and a third minor side surface connected to the upper surface and the lower surface.

A cutting insert and an indexable insert-type cutting tool includes a cutting edge (6A) formed on each of a pair of side ridge portions of at least one of the side faces, wherein an insert main body (1) is formed in the shape of having front-back inversion symmetry which is 180 rotationally symmetrical with respect to a line of symmetry (N) passing through the center of the side faces; a flank face adjacent to the cutting edge (6A) is formed on the side face in the vicinity of each of the pair of polygonal faces (2); each of the flank faces is formed in the shape of a twisted face; the pair of side ridge portions on which the cutting edge (6A) is formed intersect each other in such a manner that the second corner portion (B) of one side ridge portion protrudes outside the other side ridge portion.

An insert in which a cutting edge is formed only between an upper surface and a side surface. The insert comprises: three or more corners along a perimeter; a main cutting edge formed on an edge between an upper surface and a main side surface, and a sub cutting edge formed on an edge between the upper surface and a sub side surface, wherein the main cutting edge and the sub cutting edge are placed in succession between the corners; and a flat lower surface. The main cutting edge forms an inclination angle such that a height decreases gradually in a direction toward the sub cutting edge. The main side surface is formed by a first end main side surface and a second end main side surface. The sub side surface is formed by a first end sub side surface and a second end sub side surface.

A virtual plane obtained by a locus when a tangent line, which passes through a tool distal end edge, of a virtual circle formed when a tool distal end edge of a cutting edge is rotated in a tool circumferential direction is moved parallel to a tool axial line is a reference plane, an angle (ARt) at which a cross line of the reference plane and the cutting edge virtual plane, is inclined with respect to the tool axial line projected onto the reference plane, is in a range of 30 degrees to 60 degrees, an angle (RR) at which a cutting edge tangent line which passes through the tool distal end edge and extends outward in a tool radial direction, is inclined with respect to a predetermined tool radial direction, which passes through the tool distal end edge, is in a range of 30 degrees to 75 degrees.