A weld system for welding two pipes includes a frame, a plurality of rollers, a drive motor, a brake system, an inspection detector, a weld torch, one or more battery cells and one or more processors. The frame is configured to be placed within the pipes. The plurality of rollers is configured to rotatably support the frame. The drive motor drives the rollers to move the frame within the pipes. The brake system secures the frame from movement at a desired location within the pipes. The weld torch, the inspection detector and the one or more battery cells are carried by the frame. The inspection detector is configured to detect a characteristic of an interface region between the pipes. The one or more battery cells are configured to power the drive motor, the inspection detector and the weld torch.

A field system for welding two pipes includes a first pipe engagement structure, a second pipe engagement structure, one or more weld torches, a motor and one or more processors. The one or more weld torches are configured to be positioned within the pipes to create an internal weld at an interface region between the pipes. The motor is operatively associated with the one or more weld torches to rotate the one or more weld torch along the interface region between the pipes. The one or more processors control the motor and the one or more weld torches. The one or more processors operate the motor and the one or more weld torches to generate a complete circumferential weld along the interface region by rotating the one or more weld torches along the interface region in a single rotational direction until the complete circumferential weld is completed.

A method to repair an opening in a metallic device including: mount the device on a positioner; while the device is mounted on the positioner, sense and record positions of a surface of an opening in the device using a probe operated by a manipulator; based on the recorded positions determine a centerline and diameter of the opening; orient a digital model of the opening with respect to the opening of the device based on the centerline and diameter of the opening, and apply an weld or cladding to the opening by a welding torch maneuvered automatically by the manipulator while the device is mounted to the positioner and based on the oriented digital model of the opening.

There is described a method and associated apparatus for connecting a structure to equipment underwater, in particular for connecting a flange to a pipe under water. The pipe is provided under water, and a welding machine is provided in a welding space provided through a section of the pipe, and used to weld the flange to the end of the pipe, for example by internal metal inert gas welding.

A cylinder welding system includes a welder that has a control unit, a welding head and a wire feed. Each of the wire feed and the welding head is electrically coupled to the control unit. A cart is provided and the cart is rollably positioned within a cylinder. A rotation unit is rotatably coupled to the cart and the rotation unit engages an inside surface of the cylinder. The rotation unit is electrically coupled to the control unit such that the control unit controls operational parameters of the rotation unit. In this way the rotation unit is actuated to rotate along the inside surface of the cylinder. The welding head is coupled to the rotation unit to weld the inside of the cylinder when the rotation unit rotates along the inside of the cylinder. In this way one cylinder may be automatically welded to another cylinder.

An orbital welding system is suitable for welding a flange to a tube. The system includes a base having a main axis and a clamp assembly configured to demountably secure a flange to the base. A mount is coupled to the base and rotatable about the main axis. A welding torch is coupled to the mount and includes electrode that extends radially outward from the main axis. The system further includes a motor configured to drive rotation of the mount about the main axis.

A method for welding austenitic stainless steel sheets, in which welding defects do not easily occur. Austenitic stainless steel sheets each with a sheet thickness of 0.6 to 1.0 mm, which each contain, in terms of mass %, 0.08% or less of C, 1.5 to 4.0% of Si, 2.0% or less of Mn, 0.04% or less of P, 0.01% or less of S, 16.0 to 22.0% of Cr, 10.0 to 14.0% of Ni, and 0.08% or less of N, and contain at least one of Nb and Ti in an amount of 1.0% or less in total, with the rest including Fe and inevitable impurities, are overlapped and the overlapped portion is welded by arc welding. In addition, the back side of a deposited portion is cooled from 1200 C. to 900 C. at a cooling rate of 110 C./sec or higher.

A pipe crawling welding device including a crawler module having a propulsion unit configured to controllably drive the device longitudinally through a pipe. The device may further include a welding module that is rotatably coupled to the crawler module and has a welding head mounted thereon, wherein the welding module automatically rotates in an opposite direction and at a same rotational speed relative to a direction and rotational speed of the crawler module to maintain an angular position of the welding head.

A pipe crawling welding device including a welding module having a welding head thereon, a mounting shaft, a crawler module and a boom is disclosed. The boom may be fixedly coupled to the mounting shaft. The crawler module may be rotationally coupled to the mounting shaft via, for example, first and second ring bearings so that the crawler module may rotate with respect to the mounting shaft. The welding module may be fixedly coupled to the mounting shaft so that in use, the welding module, boom and mounting shaft may rotate in an opposite direction and at a same rotational speed relative to a direction and rotational speed of the crawler module to maintain an angular position of the welding head.

A method to repair an opening in a metallic device including: mount the device on a positioner; while the device is mounted on the positioner, sense and record positions of a surface of an opening in the device using a probe operated by a manipulator; based on the recorded positions determine a centerline and diameter of the opening; orient a digital model of the opening with respect to the opening of the device based on the centerline and diameter of the opening, and apply an weld or cladding to the opening by a welding torch maneuvered automatically by the manipulator while the device is mounted to the positioner and based on the oriented digital model of the opening.