An ignition coil includes a not-illustrated coil, a plate assembly, and a case assembly. The plate assembly and the case assembly are combined with each other by laser welding at a recess and a rib (projection) which are respective abutting portions, thereby forming storage spaces for storing the coil.

An ignition coil includes a not-illustrated coil, a plate assembly, and a case assembly. The plate assembly and the case assembly are combined with each other by laser welding at a recess and a rib (projection) which are respective abutting portions, thereby forming storage spaces for storing the coil.

A process for room temperature substrate bonding employs a first substrate substantially transparent to a laser wavelength is selected. A second substrate for mating at an interface with the first substrate is then selected. A transmissivity change at the interface is created and the first and second substrates are mated at the interface. The first substrate is then irradiated with a laser of the transparency wavelength substantially focused at the interface and a localized high temperature at the interface from energy supplied by the laser is created. The first and second substrates immediately adjacent the interface are softened with diffusion across the interface to fuse the substrates.

A process for room temperature substrate bonding employs a first substrate substantially transparent to a laser wavelength is selected. A second substrate for mating at an interface with the first substrate is then selected. A transmissivity change at the interface is created and the first and second substrates are mated at the interface. The first substrate is then irradiated with a laser of the transparency wavelength substantially focused at the interface and a localized high temperature at the interface from energy supplied by the laser is created. The first and second substrates immediately adjacent the interface are softened with diffusion across the interface to fuse the substrates.

A welding method includes: irradiating a plurality of metal foils stacked on a first surface of a metal member in a first direction with laser light to weld the metal member and the plurality of metal foils to each other, the laser light including first laser light having a wavelength of 800 [nm] or more and 1200 [nm] or less and second laser light having a wavelength of 550 [nm] or less, a second surface of a metal foil farthest from the metal member in the first direction among the plurality of metal foils, on a side opposite to the metal member, being irradiated with the laser light.

A welding method includes: irradiating a plurality of metal foils stacked on a first surface of a metal member in a first direction with laser light to weld the metal member and the plurality of metal foils to each other, the laser light including first laser light having a wavelength of 800 [nm] or more and 1200 [nm] or less and second laser light having a wavelength of 550 [nm] or less, a second surface of a metal foil farthest from the metal member in the first direction among the plurality of metal foils, on a side opposite to the metal member, being irradiated with the laser light.

A method, apparatus, and system are provided to monitor and characterize the dynamics of a phase change region (PCR) created during laser welding, specifically keyhole welding, and other material modification processes, using low-coherence interferometry. By directing a measurement beam to multiple locations within and overlapping with the PCR, the system, apparatus, and method are used to determine, in real time, spatial and temporal characteristics of the weld such as keyhole depth, length, width, shape and whether the keyhole is unstable, closes or collapses. This information is important in determining the quality and material properties of a completed finished weld. It can also be used with feedback to modify the material modification process in real time.

A method, apparatus, and system are provided to monitor and characterize the dynamics of a phase change region (PCR) created during laser welding, specifically keyhole welding, and other material modification processes, using low-coherence interferometry. By directing a measurement beam to multiple locations within and overlapping with the PCR, the system, apparatus, and method are used to determine, in real time, spatial and temporal characteristics of the weld such as keyhole depth, length, width, shape and whether the keyhole is unstable, closes or collapses. This information is important in determining the quality and material properties of a completed finished weld. It can also be used with feedback to modify the material modification process in real time.

A method for monitoring a curved solidified weld seam during the welding of a workpiece includes carrying out distance measurements using a measurement beam of an optical coherence tomograph both at one or more pre-measurement points situated upstream of a present welding position, and at one or more post-measurement points situated downstream of the present welding position, and monitoring the curved, solidified weld seam on the basis of the distance measurements. In the case of a plurality of post-measurement points, a post-measurement line is formed from the plurality of post-measurement points and positioned to be offset relative to a pre-measurement line in the direction of the pre-measurement line toward the curved, solidified weld seam and/or is rotated relative to the pre-measurement line. In the case of a single post-measurement point, spacing the single post-measurement point from a line passing through the present welding position in the welding direction.

A visible light laser system and operation for welding materials together. A blue laser system that forms essentially perfect welds for copper based materials. A blue laser system and operation for welding conductive elements, and in particular thin conductive elements, together for use in energy storage devices, such as battery packs.