A clad aluminum alloy material exhibiting favorable corrosion resistance and brazeability in an alkaline environment is shown by a clad aluminum alloy material with excellent brazeability and corrosion resistance in which one surface of an aluminum alloy core material is clad with a sacrificial anode material and the other surface is clad with brazing filler material. The core material includes an aluminum alloy of Si: 0.3-1.5%, Fe: 0.1-1.5%, Cu: 0.2-1.0%, Mn: 1.0-2.0%, and Si content+Fe content 0.8%, wherein the 1-20 m equivalent circle diameter AlMnSiFe-based intermetallic compound density is 3.010.sup.5 to 1.010.sup.6 pieces/cm.sup.2, and the 0.1m to less than 1m equivalent circle diameter AlMnSiFe-based intermetallic compound density is at least 1.010.sup.7pieces/cm.sup.2. The sacrificial anode material includes an aluminum alloy containing Si: 0.1-0.6%, Zn: 1.0-5.0%, and Ni: 0.1-2.0%.

This disclosure relates generally to welding and, more specifically, to electrodes for arc welding, such as Gas Metal Arc Welding (GMAW) or Flux Core Arc Welding (FCAW) of zinc-coated workpieces. In an embodiment, a welding consumable for welding a zinc-coated steel workpiece includes a zinc (Zn) content between approximately 0.01 wt % and approximately 4 wt %, based on the weight of the welding consumable. It is presently recognized that intentionally including Zn in welding wires for welding galvanized workpieces unexpectedly and counterintuitively alleviates spatter and porosity problems that are caused by the Zn coating of the galvanized workpieces.

Heat exchange tubes of a heat exchanger are formed of an alloy containing Mn (0.2 to 0.3 mass %), Cu (0.1 mass % or less), and Fe (0.2 mass % or less), the balance being Al and unavoidable impurities. A Zn diffused layer is formed in an outer surface layer portion of the peripheral wall of each heat exchange tube. T200, 0.57A1.5, D/T0.55, and 0.0055A/D0.025 are satisfied, where T is the thickness [m] of the peripheral wall of the heat exchange tube, A is the Zn concentration [mass %] at the outermost surface of the outer surface layer portion, and D is the maximum depth [m] of the Zn diffused layer. The spontaneous potential of the Zn diffused layer is lower than that of a portion of the peripheral wall located on the inner side of the Zn diffused layer.

A lead-free solder alloy contains zinc (Zn) as the main component and aluminum (Al) as an alloying metal. The solder alloy is a eutectic having a single melting point in the range of 320 to 390 C. (measured by DSC at a heating rate of 5 C. min-1).

Low melting temperature flux materials for brazing applications and methods of brazing using the same are provided. A low melting temperature flux material for brazing applications includes as a majority constituent, a Cs-containing flux material, as a first minority constituent, a eutectic blend composition, and, optionally, as a second minority constituent, a mediating compound. The second minority constituent is present in the low melting temperature flux material in a lesser amount with respect to the first minority constituent.

Provided is a metal jointed body, joined by solid-phase joining in the atmosphere, in which no protrusion of molten joining material occurs, that improves dimensional stability. A metal jointed body is formed by (A) making Ag films of two metal laminated bodies opposed to each other, the metal jointed body being configured by sequentially laminating a Zn film and an Ag film on an Al substrate serving as a member to be joined, and (B) bringing the Ag films into contact with each other, then (C) heating is performed while pressurizing, and closely adhering and solid-phase joining the Ag films to each other. The completed metal jointed body is a portion where AlAg alloy layers are provided on both sides of an AgZnAl alloy layer to join the Al substrates to each other.

A brazing material contains 40 mass % or more and 60 mass % or less of Zn, 39.5 mass % or more and 56.5 mass % or less of Al, 0.5 mass % or more and 3.5 mass % or less of Si, and an inevitable impurity.