The invention relates generally to welding and, more specifically, to corrosion resistant weld deposits created during arc welding, such as Gas Metal Arc Welding (GMAW) or Flux Core Arc Welding (FCAW). A disclosed corrosion resistant weld deposit comprises nickel, chromium, and copper, and has a low porosity.

Provided is a welding method using a special torch and a flux cored wire, in which the special torch has a suction nozzle between the contact tip and the shield nozzle, and the flux cored wire has a flux filled inside the steel outer casing, and a seam portion where both ends of a metal in a width direction of the steel outer casing are butted or overlapped in a longitudinal direction of the flux cored wire.

A flux-cored wire for carbon dioxide gas shielded arc welding including, in terms of % by mass with respect to a total mass of the wire, 0.03 to 0.08% of C, 0.2 to 0.7% of Si, 1.4 to 3.0% of Mn, 0.01 to 0.5% of Cu, 0.8 to 3.0% of Ni, 0.05 to 0.5% of Ti, 0.002 to 0.015% of B, 0.05% or less of Al, 4 to 8% in terms of TiO.sub.2, 0.1 to 0.6% of in terms of SiO.sub.2, 0.02 to 0.3% in terms of Al.sub.2O.sub.3, 0.1 to 0.8% of Mg, 0.05 to 0.3% in terms of F, 0.05 to 0.3% in terms of Na and K in a fluorine compound, 0.05 to 0.2% of Na.sub.2O and K.sub.2O, and 0.2% or less in terms of ZrO.sub.2.

A purpose of the present invention is to provide a flux-cored wire that excels in slag removability and weldability, and is capable of high-efficiency operation without the risk of reheat cracking and makes it possible to obtain a welding bead with high corrosion resistance even when used in equipment operating at high temperature for a long time. The present invention relates to a flux-cored wire for gas-shielded arc welding that is used for welding using a specific shielding gas having a high Ar ratio, includes substantially no As, Sb, Pb and Bi, has slag component and alloy component compositions satisfying predetermined conditions, and satisfies the relationship {(3??O.sub.2?)+?CO.sub.2?+(0.0085?A.sup.2)?(0.19?A)}?20.0 (where A={?Cr?+(4.3??Nb?)}).

Provided is a flux-cored wire for gas-shielded arc welding that contains, per wire total mass, specific amounts of C, Mn, TiO.sub.2 and specific amounts or less of P and S, and contains, in the flux, a specific amount of Ni per wire total mass. The Ni has a ratio (1/2) of 0.50-1.00 when 1 (mass %) is the content per wire total mass of particles having a size of 106 m or less and 2 (mass %) is the content per wire total mass of particles having a size exceeding 106 m.

A wire including, in terms of % by mass with respect to a total mass of the wire, as a total in a steel outer skin and a flux, 0.03 to 0.08% of C, 0.1 to 0.6% of Si, 1.2 to 2.5% of Mn, 0.01 to 0.5% of Cu, 0.5 to 1.5% of Ni, 0.05 to 0.5% of Ti, 0.002 to 0.015% of B, and 0.05% or less of Al, and further including, in the flux, 4 to 8% in terms of TiO.sub.2, 0.1 to 0.6% of in terms of SiO.sub.2, 0.02 to 0.3% in terms of Al.sub.2O.sub.3, 0.1 to 0.8% of Mg, 0.05 to 0.3% in terms of F, 0.05 to 0.3% in terms of Na and K in a fluorine compound, 0.05 to 0.2% of Na.sub.2O and K.sub.2O, and 0.2% or less in terms of ZrO.sub.2.

The invention relates generally to welding and, more specifically, to welding wires for arc welding, such as Gas Metal Arc Welding (GMAW) or Flux Core Arc Welding (FCAW). A disclosed tubular welding wire has a sheath and a core, and the tubular welding wire includes an organic stabilizer component, a rare earth component, and a corrosion resistant component comprising one or more of: nickel, chromium, and copper.

A flux-cored wire for gas-shielded arc welding, including, in terms of mass % relative to a total mass of the wire, in the total of the steel outer sheath and the flux, C: 0.03 to 0.08%, Si: 0.1 to 0.6%, Mn: 1.5 to 2.8%, Cu: 0.01 to 0.5%, Ni: 0.35 to 0.98%, Ti: 0.05 to 0.25%, and B: 0.002 to 0.015%, Al: 0.05% or less, and including, in the flux, TiO.sub.2 conversion value: 3 to 8%, Al.sub.2O.sub.3 conversion value: 0.1 to 0.6%, SiO.sub.2 conversion value: 0.2 to 1.0%, ZrO.sub.2 conversion value: 0.20 to 0.65%, Mg: 0.2 to 0.8%, F conversion value: 0.05 to 0.25%, Na conversion value: 0.02 to 0.10%, and K conversion value: 0.05 to 0.20%.

A flux-cored wire for gas-shielded arc welding in which a steel sheath is filled with flux and the flux-cored wire contains Fe, C, Mn, Cr, Ni, Mo, Nb, V, P, and S within controlled amounts, and further contains, with respect to the total mass of the wire, TiO.sub.2: 3.0 mass % or more and 9.0 mass % or less, a SiO.sub.2 conversion value of metal Si and a Si compound: 0.5 mass % or more and 1.5 mass % or less, Co: 0.10 mass % or more and 1.50 mass % or less, N: 0.015 mass % or more and 0.060 mass % or less, Li: 0.11 mass % or less, Mg: 0.85 mass % or less, and a total amount of K and Na: 0.3 mass % or less.

An ultra high-strength flux-cored arc welded joint having excellent impact toughness comprises: 0.01 wt % to 0.06 wt % of carbon (C), 0.1 wt % to 0.5 wt % of silicon (Si), 1.5 wt % to 3.0 wt % of manganese (Mn), 2.5 wt % to 3.5 wt % of nickel (Ni), 0.5 wt % to 1.0 wt % of molybdenum (Mo), 0.4 wt % to 1.0 wt % of copper (Cu), 0.4 wt % to 1.0 wt % of chromium (Cr), 0.01 wt % to 0.1 wt % of titanium (Ti), 0.003 wt % to 0.007 wt % of boron (B), 0.001 wt % to 0.006 wt % of nitrogen (N), 0.02 wt % (excluding 0) or less of phosphorus (P), 0.01 wt % (excluding 0) or less of sulfur (S), 0.03 wt % to 0.07 wt % of oxygen (O), and remaining iron (Fe) as well as unavoidable impurities.