A method of manufacturing a part, includes: obtaining recycled fibers; mixing the recycled fibers with a thermoplastic to obtain a fiber-reinforced intermediate; and manufacturing the part with the fiber-reinforced intermediate. The recycled fibers may come from a grinding operation of recycled composite parts. A feedstock may be manufactured using recycled fibers. The feedstock may then be used in subsequent manufacturing.

A disposable eggshell eco-friendly material and manufacturing method are disclosed. The disposable eggshell eco-friendly material, for volume ratio, includes 50%-80% of calcined eggshell powder, 10%-48% of biodegradable polymer, 1%-5% of natural degradation agent, and 1%-5% of natural binding agent, which are subjected to a mixing and stirring step according to such ratios, and then subjected to a pelletizing step to be first prepared as a plurality of disposable eggshell eco-friendly material pellets, and the disposable eggshell eco-friendly material pellets being then subjected to a shaping and forming step by means of one of film blowing, extruding, vacuum forming, bottle blowing, injecting, and drawing, to obtain a disposable eggshell eco-friendly material product that is disposed of after one time of use, showing properties of being non-toxicant contact for human body and food, water resistance, bacterium resistance, fast degradation, and degradation of one-time-use disposition and burying, soil composted as being fertilizing, to thereby achieving recycled use of waste eggshell and natural degradation after being disposed of after one time use, and being of greening and reusability.

The invention concerns a process for making compounds using wastes of natural origin and fibres of plant or animal origin, wherein wastes of natural origin, fibres of plant origin, as well as wastes of animal origin, composing the so-called “charge”, are mixed with agglomerating plastic materials, the so-called “carriers”, and with agglomerating additives in order to form a mixture, the so-called “blend”, which is transformed into a compound, the “compound”, used for making semi-finished products. Said process occurs five sequenced steps that goes from the preparation of the “charge” and the “blend” to the selection of the “carriers” and agglomerating additives till the process of the “blend” to obtain the “compound” and finally to the process of the “compound” to obtain a semi-finished product. According to the invention the initial “charge” is submitted to a sanitization treatment, based on the principle of advanced oxidation, obtained by applying the technological process referred to as “Non-thermal plasma” or

“NTP”, where the so-called “non-thermal discharges with dielectric-barrier method” or “DBDs” are used, in order to strongly reduce bacterial charges, until removal thereof, decompose the volatile organic substances (VOCs) and remove smells.

A foaming body for supporting microbes according to the present invention is superb in terms of microbial adherence to and affinity for pore areas therein, exhibits greatly improved supporting environments for microbes, and has a large surface area, thereby securing sufficient water treatment efficiency after loading microbes thereto.

The invention relates to a low pressure extruder (3) for manufacturing a low density plastic composite material, characterized in that, the volume between the cylinder and the screw per unit length is not decreased along the direction from the hopper to the die in order that the mixture is extruded at low pressure in the melted state out of the cylinder of the extruder; the die is heated by the heater to maintain the melted state of the material in order not to create resistance to the flow in the process of pushing the material mixture out of the cylinder of the extruder. Furthermore, the present invention provides a method and equipment for manufacturing this material.

The present invention relates to a process for the manufacturing of composite materials from natural fibers and thermoplastic polymers. Examples of fibers are wood fibers originating from pulping processes known as refiner pulp (RMP), thermomechanical pulp (TMP) or chemi-thermomechanical pulp (CTMP), but the process can also be applied to other kinds of natural fiber containing raw materials. In the process according to the present invention, fibers are introduced from the blowline or the housing of a refiner into a flash tube dryer, separated from humid air in a cyclone, introduced into a compounder and mixed with at least one thermoplastic polymer and the product is subsequently pelletized. The process according to the present invention is advantageously run as a continuous process.

The present disclosure relates to a method for producing a carbon-silicon composite material powder, comprising: providing a carbon-containing precursor, which is lignin; providing at least one silicon-containing active material; melt-mixing at least said carbon-containing precursor and said silicon-containing active material(s) to a melt-mixture; providing said melt-mixture in a non-fibrous form and cooling the melt- mixture to provide an isotropic intermediate composite material; subjecting said isotropic intermediate composite material to a thermal treatment, wherein said thermal treatment comprises a carbonization step to provide a carbon-silicon composite material, and subjecting said carbon-silicon composite material to pulverization to provide said carbon-silicon composite material powder. The present disclosure also relates to a carbon-silicon composite material powder obtainable by the method, a negative electrode for a non-aqueous secondary battery, such as a lithium-ion battery, comprising the carbon-silicon composite material powder, and use of the carbon-silicon composite material powder in a negative electrode of a non-aqueous secondary battery.

A process and system are provided for introducing a blend of chopped and dispersed fibers on an automated production line amenable for inclusion in molding compositions as a blended fiber mat for structural applications. The blend of fibers are simultaneously supplied to an automated cutting machine illustratively including a rotary blade chopper disposed above a vortex supporting chamber. The blend of chopped fibers and binder form a chopped mat. The chopped mat has a veil mat placed on either side, and is consolidated with the veil mat using heated rollers maintained at the softening temperature of thermoplastic binder, with consolidated mats being amenable to being stored in rolls or as flat sheets. A charge pattern is made using the consolidated mat, and the charge pattern can be compression molded in a mold maintained at a temperature lower than the melting point of the thermoplastic fibers.

A method of producing a bioplastic granulate on the basis of sunflower seed shells or sunflower seed hulls. In the method, ground sunflower seed shells/sunflower seed hull material is provided, wherein the particle size is in the region of 3 mm or less, preferably in the region of 0.01 to 1 mm, preferably in the region of 0.1 to 0.3 mm. A plastic material is provided, which is compounded with the sunflower seed shells/sunflower seed hull material, wherein the compounding operation is preferably effected in an extruder, preferably a double-screw extruder. The compounded material is chopped at the end of the extruder section with a tool with the addition of water, wherein the water is at a temperature of preferably more than 50° C., preferably about 80 to 90° C., to cool down the compound material. During the compounding operation, the compounding material is subjected to atmospheric degassing and/or vacuum degassing.

Method for manufacturing a composite material, comprising the following steps: a) plasticizing a binder in an extruder, wherein the binder comprises a polymer; b) providing a mixture of a cellulosic material and a hydrophobic agent dissolved and/or dispersed in a liquid carrier; c) mechanically shearing and drying the mixture in an extruder whereby liquid is at least partly extracted from the mixture or is not present in liquid form anymore; and d) blending the dried mixture with the plasticized binder.