The invention to provide a system of equipment for making synthetic building materials using plastic wastes combined with industrial and agricultural scrap includes: sorting and cleaning equipment, grinding equipment, powder grinding equipment, mixing equipment, pelletizing equipment, drying equipment, hot stir equipment, shaping equipment are connected together by mechanical connectors. The database connected to the controller controls the sorting and cleaning equipment, the grinding equipment, the powder grinding equipment, the mixing equipment, the pelletizing equipment, the drying equipment, the hot stir equipment, and the shaping equipment through transmission channels. In addition, the present invention provides a method of manufacturing for making synthetic building materials using plastic wastes combined with industrial and agricultural scrap.

A method of forming a composite material includes mixing granules of thermoplastic(s) and granules of reinforcing material(s) using a mixer with an interior friction coating. The friction generated by interaction between the granules and friction coating causes granules of at least one of the thermoplastic(s) to be heated to a liquid or semi-liquid state. The liquid/semi-liquid thermoplastic(s) act a binder for the mixed material. A system for forming such a composite material includes such a mixer with an interior friction coating. The system may also include a mould and/or a press for forming material produced by the mixer into a finished shape. The method and system may use post-consumer and post-industrial material as an input allowing such material to be recycled. In some cases, cross-contaminated or mixed post-consumer/post-industrial material may be recycled, potentially reducing environmental impacts.

A method of forming a composite material includes mixing granules of thermoplastic(s) and granules of reinforcing material(s) using a mixer with an interior friction coating. The friction generated by interaction between the granules and friction coating causes granules of at least one of the thermoplastic(s) to be heated to a liquid or semi-liquid state. The liquid/semi-liquid thermoplastic(s) act a binder for the mixed material. A system for forming such a composite material includes such a mixer with an interior friction coating. The system may also include a mould and/or a press for forming material produced by the mixer into a finished shape. The method and system may use post-consumer and post-industrial material as an input allowing such material to be recycled. In some cases, cross-contaminated or mixed post-consumer/post-industrial material may be recycled, potentially reducing environmental impacts.

A process for producing a precursor material comprising the steps of, agitating a polymer material and a fibre material in a blending device comprising a blending means operating at a velocity sufficient to bring about an increase of the temperature to at least a temperature beyond the VI CAT softening point or within or beyond the melting temperature range of the polymer material. Thereafter, maintaining the velocity of the blending means and, when the specific motor power needed to maintain the velocity of the blending means increases by a predetermined amount or reaches a predetermined value, reducing the velocity. Repeating the previous step as necessary, until the velocity falls below a first threshold value to form an intermediate material. Finally, comminuting the formed intermediate material in a comminuting device comprising a comminuting means operating at a velocity allowing a decrease in temperature, until the temperature falls below a second threshold value.

A process for producing a precursor material comprising the steps of, agitating a polymer material and a fibre material in a blending device comprising a blending means operating at a velocity sufficient to bring about an increase of the temperature to at least a temperature beyond the VI CAT softening point or within or beyond the melting temperature range of the polymer material. Thereafter, maintaining the velocity of the blending means and, when the specific motor power needed to maintain the velocity of the blending means increases by a predetermined amount or reaches a predetermined value, reducing the velocity. Repeating the previous step as necessary, until the velocity falls below a first threshold value to form an intermediate material. Finally, comminuting the formed intermediate material in a comminuting device comprising a comminuting means operating at a velocity allowing a decrease in temperature, until the temperature falls below a second threshold value.

This cellulose composition contains: (A) a water-soluble cellulose ether, (B) water-insoluble cellulose particles and (C) water. The cellulose composition serves as a novel biomass material which uses biodegradable cellulose that places little burden on the environment, and exhibits excellent shape retention properties.

Disclosed herein is method for preparing a masterbatch by dispersing chemically modified cellulose nanofibers having carboxy groups under acidic conditions and then mixing the dispersed cellulose nanofibers with rubber latex. More specifically, the present disclosure provides a method for producing a masterbatch, including: (A) a step of introducing a carboxy group to a cellulose-based raw material to prepare a modified cellulose; (B) a step of carrying out defibration treatment and dispersion treatment of the modified cellulose to prepare a cellulose nanofiber; (C) a step of acidifying the cellulose nanofiber to prepare an acid type cellulose nanofiber; and (D) a step of mixing the acid type cellulose nanofiber and a rubber component. The rubber composition having excellent strength such as tensile strength can be provided by using the obtained masterbatch.

The present invention refers to a process for obtaining thermoplastic composite pellets reinforced with cellulose pulp or additive cellulose pulp, cellulose fibers, and/or hydrophilic material from renewable source, and/or natural source material comprising the steps of cellulose pulp dry processing carried out in a binder mill, and/or plastic agglomerator and/or densifier, and preparation of the masterbach comprising the steps of drying the pulp and the thermoplastic materials, preparing the compositions of polymer and cellulose fiber, milling the masterbatch produced, drying the product, extruding the polymer and the masterbatch, and injecting the obtained material.

3D printing of moldings takes place by an extruder in which solid plastic is melted, the melt being discharged through a die which can be closed completely or partially or opened completely or partially and the melt which is not discharged through the die is returned into the extruder.

A laminate, containing two or more polyolefin resin layers, wherein at least one polyolefin resin layer (A) contains a cellulose fiber including a cellulose fiber having a fiber length of 0.3 mm or more dispersed in the layer; a content of the cellulose fiber in the polyolefin resin layer (A) is 1% by mass or more and less than 60% by mass; and wherein a polyolefin resin layer (B) different from the polyolefin resin layer (A) is laminated in contact with the polyolefin resin layer (A).