A method for producing an object or component, which is at least partially formed from plastic, by supplying energy for solidifying the plastic of the object or component to the plastic to be solidified by at least one energy conductor, such as an optical fiber, in the component to be produced, and the solidification of the plastic can be accelerated by the direct energy introduction into the object or component to be produced.

A process for manufacturing a three-dimensional object from a powder by selective sintering the powder using electromagnetic radiation. The powder includes recycled PAEK. In one embodiment, the powder includes recycled PEKK. In one embodiment, the powder includes first recycle PEKK and second recycle PEKK. In one embodiment, the powder consists essentially of recycled PEKK. The process may include the step of maintaining a bed of a selective laser sintering machine at approximately 300 degrees Celsius and applying a layer of the powder to the bed. The average in-plane tensile strength of the three-dimensional object is greater than that of a three-dimension object manufactured by selective sintering using a powder including an unused PEKK powder.

An example multi-dimensional component building system includes a first chamber having at least one base disposed therein, a second chamber adjacent to and in fluid communication with the first chamber through a first door, and a third chamber adjacent to and in fluid communication with the second chamber through a second door. The second chamber is fluidly sealed from the first chamber if the first door is in a closed position. The second chamber is configured to receive the at least one base via a first transfer mechanism if the fluid parameters of the first chamber are approximately equal to the fluid parameters of the second chamber. The second chamber includes a directed heat source and a build-up material configured to form a component on the at least one base by melting or sintering. The third chamber is fluidly sealed from the second chamber if the first door is in a closed position. The third chamber is configured to receive the at least one base, having a formed component disposed thereon, via a second transfer mechanism if the second door is in an open position. The fluid parameters of the second chamber are not substantially affected by fluid communication with the first chamber or the third chamber.

A method for manufacturing a composite product, including: 1) preparing a composite powder including 10-50 v. % of a polymer adhesive and 50-90 v. % of a chopped fiber; 2) shaping the composite powder by using a selective laser sintering technology to yield a preform including pores; 3) preparing a liquid thermosetting resin precursor, immersing the preform into the liquid thermosetting resin precursor, allowing a liquid thermosetting resin of the liquid thermosetting resin precursor to infiltrate into the pores of the preform, and exposing the upper end of the preform out of the liquid surface of the liquid thermosetting resin precursor to discharge gas out of the pores of the preform; 4) collecting the preform from the liquid thermosetting resin precursor and curing the preform; and 5) polishing the preform obtained in 4) to yield a composite product.

The present invention relates to a device for producing a reinforcing structure, which comprises a fiber-reinforced strip having a thermoplastic material, onto a molded body surface. The device is characterized in that emission direction vectors of at least two laser diodes of a laser diode array are aligned in a non-parallel manner to one another and are directed toward one another in the direction of a heating surface of the strip and/or the molded body surface.

A new ultrasonic aided laser joining method (UAL) for bonding dissimilar materials has been developed. The method is capable of eliminating the laser-induced bubbles at the bonding faces and to improve the joint strength over that of the conventional laser-assisted metal and plastic joining method (LAMP). Some experiments on joining titanium to polyethylene terephthalate have been conducted to show the superiority of UAL over LAMP. The results showed that the joint strength, measured in terms of failure load, was significantly increased when ultrasonic vibration was employed during laser joining. For the LAMP joined specimens, fracture normally occurred at the metal-plastic interface, whereas for the UAL joined specimens, fracture normally occurred in the parent plastic part. The improvement in joint strength is mainly due to the elimination of pores in the resolidified plastic. In addition, ultrasound vibration promotes chemical bonding between the plastic and metal parts, and this is supported by the XPS results.

A method of crimping a stent is disclosed. The stent includes a minimum crimped diameter such that in the minimum crimped diameter, a pair of stent rings, between which marker support structures reside, do not make contact with the marker support structures. The crimped profile of the stent of the present invention can be as small as the crimped profile of a same stent but without the maker support structures.

This invention provides a method for manufacturing a decorative-part of which the joint-lines bordering the laser-irradiation regions are unnoticeable, thus avoiding deterioration of the design-quality of such a decorative-part. Of this invention, the design (4) comprises the first-blocks (6) of a plurality of design-patterns (5) that are closely arranged with the second-blocks (8) of a plurality of design-patterns (7) that are different from those of the first-blocks (6). In the laser-irradiation-region-setting process, the decorative-area is divided into a plurality of laser-irradiation regions (LR1, LR2 and LR3), at which time the joint-lines (J1, J2) are set as borders of the first-blocks (6) and the second-blocks (8) of the design (4). In the laser-irradiation process, a laser-deflector is relatively displaced, and a laser L is irradiated onto each of the laser-irradiation regions (LR1, LR2 and LR3).

In an injection molded product of the invention, an unevenness forming portion having unevenness formed by thermal expansion of thermally expandable capsules is formed. The injection molded product includes a highly expanded portion that is formed at a surface side of the unevenness forming portion in a thickness direction of the injection molded product and in which the thermally expandable capsules are thermally expanded, and a main body portion that is a portion adjacent to the highly expanded portion in the thickness direction and in which the thermally expandable capsules are substantially not thermally expanded. The thickness of the highly expanded portion is a half or smaller than the thickness of the injection molded product in the unevenness forming portion, and a polymer material of the highly expanded portion and a polymer material of the main body portion are the same polymer material.

A fluid container having a proximal end having an end wall, a distal end having an open-ended neck, and a sidewall extending between the proximal end and the distal end along a longitudinal axis is described. A localized crystallinity of a polymeric material of the fluid container of at least a first region of the fluid container is greater than a crystallinity of a polymeric material of the fluid container of at least a second region. Examples of fluid containers include medical fluid containers, such as medical bottles and syringes, including rolling diaphragm-type syringes, and commercial beverage containers Articles of manufacturer formed form a polymeric material and having regions with increased localized polymeric crystallinity are also described.