Provided is a compression molding die. The die can be used for compression molding an I-shaped part without the need for machining. The molding die comprises: an outer mold with an inner diameter of d; an upper pressing disc, a lower pressing disc and a huff mold with the same outer diameter of d and the same inner diameter of f; an upper mold; a lower mold; and a core mold with a diameter of h. The upper pressing disc, the huff mold and the lower pressing disc, which are movable vertically, are arranged in the outer mold in a vertically spaced manner; the vertically movable upper mold extends into the upper pressing disc, and the vertically movable lower mold extends into the lower pressing disc; the outer mold, the upper mold, the upper pressing disc, the huff mold, the lower pressing disc and the lower mold define a cavity.

In a the vacuum forming machine having a pre-blowing lower chamber, a lower space located at the lower side of a raw material which is thermally expanded in a heating process for vacuum forming is sealed and the preset amount of air is introduced into the lower space of the raw material by a blowing device installed to communicate with the sealed lower space of the raw material such that the sagging of the raw material is prevented, whereby the vacuum forming of the raw material whose entire portion is uniformly heated is performed, thereby securing even thickness of the raw material.

An apparatus for molding a part includes a plunger cavity, a plunger, and a mold cavity, wherein the plunger is oriented out-of-plane with respect to a major surface of the mold cavity, and first and second vents couples to respective first and second portions of the mold cavity. In a method, resin and fiber are forced into the mold cavity from a plunger cavity, and at least some of the fibers and resin are preferentially flowed to certain region in the mold cavity via the use of vents.

An assembly for compression molding includes an insert housing defining a plurality of apertures having stop surfaces. The assembly includes a plurality of inserts disposed within the apertures and in engagement with the stop surfaces. The assembly further includes a plurality of gas springs in biased engagement with the inserts. Individual gas springs of the plurality of gas springs are adapted to independently compress under load to permit independent movement of individual inserts within the apertures relative to the insert housing.

A device (1) for producing a moulding of surface properties comprises a housing (3) having a pressure plunger (4) mounted on or in the housing (3), which can be moved and can be pressed on a surface (2), which pressure plunger has a blank carrier (5) comprising a pressure surface (6) which can be pressed on the surface (2), on which pressure surface a moulding blank (7) comprising a moulding layer (9) made of a curable material can be secured in a detachable manner. The device further comprises a curing device (12) arranged on or in housing (3), with which the curable material of the moulding blank (7) can be cured while being pressed on the surface (2).

An apparatus for molding a part includes a plunger cavity, a plunger, and a mold cavity, wherein the plunger is oriented out-of-plane with respect to a major surface of the mold cavity, and first and second vents couples to respective first and second portions of the mold cavity. In a method, resin and fiber are forced into the mold cavity from a plunger cavity, and at least some of the fibers and resin are preferentially flowed to certain region in the mold cavity via the use of vents.

The disclosure features methods of forming composite materials, and the composite materials formed by such methods. The methods include forming a mixture that includes a binder material and a filler material, and applying a pressure of at least 10 MPa to the mixture to form the composite material, where the composite material thus formed includes less than 9% by weight of the binder material, less than 18% by volume of the binder material, or both, and has a flexural strength of at least 3 MPa.

A press tool for a press assembly includes an additive manufactured body including a plurality of stacked layers of additive manufacturable material extending between an interior side and an exterior side. The interior side has a part forming surface including a surface profile for forming a part. The exterior side has a plurality of hollow cores defined by longitudinal walls and lateral walls meeting at joints. Press inserts are coupled to the longitudinal walls and the lateral walls at the exterior side. The press inserts are configured to be pressed inward by a pressing load during a pressing operation for forming the part. The press inserts distribute the pressing load along the longitudinal and lateral walls.

The present invention relates to an interior trim component with a three-dimensional shape, wherein the interior trim component is produced from a single nonwoven material and includes a first surface and a second surface. At least one region that forms the first surface, and at least one first section and at least one second section, each of which forming a part of the second surface, wherein the first section has a first section hardness, H1 and the second section has a second section hardness, H2, and the first section hardness H1 and the second section hardness H2 are different.

A die assembly for forming finished parts from blanks includes an upper die section and a lower die section. The upper die section includes an upper segmented die having a plurality of upper die segments releasably coupled to each other. The lower die section includes a lower segmented die having a plurality of lower die segments releasably coupled to each other. The die assembly is usable with a movable gantry press configured to move to a location of the die assembly and operate the die assembly.