Non-time dependent measured variables are used to effectively determine an optimal hold profile for an expanding crosslinking polymer part in a mold cavity. A system and/or approach may first inject molten expanding crosslinking polymer into a mold cavity, then measure at least one non-time dependent variable during an injection molding cycle. Next, the system and/or method commences a hold profile for the part, and upon completing the hold profile, the part is ejected from the mold cavity.

A method of sub-ambient pressure processing of blow-molded polymer foams and skin-over-foam sandwich panel configurations for lightweight components having improved structural properties. The method can create either skinned or un-skinned foams that offer smooth interior and exterior surfaces, zero or controlled surface porosity, skins of pre-defined thickness, and foam cells that are expanded and oriented normal to the material plane, effectively spherical or polyhedral in nature, and offering improved bending and compressive strength.

A method of sub-ambient pressure processing of blow-molded polymer foams and skin-over-foam sandwich panel configurations for lightweight components having improved structural properties. The method can create either skinned or un-skinned foams that offer smooth interior and exterior surfaces, zero or controlled surface porosity, skins of pre-defined thickness, and foam cells that are expanded and oriented normal to the material plane, effectively spherical or polyhedral in nature, and offering improved bending and compressive strength.

An injection-molding system includes an extruding system configured to produce a mixture; a discharging channel communicable with the extruding system and including an outlet configured to discharge the mixture; and molding devices configured to receive the mixture. Each of the molding devices includes a hollow space, and a feeding port communicable with the hollow space and engageable with the outlet. An injection-molding method includes providing an extruding system configured to produce a mixture, a discharging channel including an outlet, and first and second molding devices; engaging the outlet with the first molding device; injecting the mixture into the first molding device; disengaging the outlet from the first molding device; moving the discharging channel away from the first molding device and toward the second molding device; engaging the outlet with the second molding device; injecting the mixture into the second molding device; and disengaging the outlet from the second molding device.

An injection-molding system includes an extruding system configured to produce a mixture; a discharging channel communicable with the extruding system and including an outlet configured to discharge the mixture; and molding devices configured to receive the mixture. Each of the molding devices includes a hollow space, and a feeding port communicable with the hollow space and engageable with the outlet. An injection-molding method includes providing an extruding system configured to produce a mixture, a discharging channel including an outlet, and first and second molding devices; engaging the outlet with the first molding device; injecting the mixture into the first molding device; disengaging the outlet from the first molding device; moving the discharging channel away from the first molding device and toward the second molding device; engaging the outlet with the second molding device; injecting the mixture into the second molding device; and disengaging the outlet from the second molding device.

A method for manufacturing an implant for implantation into a human body, includes preparing a mold having an inner space part so as to have an inner shape corresponding to a defective portion in a human body; injecting silicone foam into the space part of the mold; curing the silicone foam while applying pressure to same; and removing the mold.

A method for manufacturing an implant for implantation into a human body, includes preparing a mold having an inner space part so as to have an inner shape corresponding to a defective portion in a human body; injecting silicone foam into the space part of the mold; curing the silicone foam while applying pressure to same; and removing the mold.

Process for manufacturing an applicator (3) comprising a loading/application part (4), with the succession of steps a/ a mould is provided, b/ thermoplastic elastomer material (M) with a hardness before injection of between 5 Shore A and 70 Shore A and inert gas (G) suitable for a physical foaming process are provided, c/ they are mixed, d/ the mixture is injection-moulded in the mould, e/ after the thermoplastic elastomer material has cooled and physical foaming thereof has been carried out, the filler/application part (4) which has an inner structure (11) with closed cells (11a) and a microporous surface structure (12) is removed, and with the absence of a step of depositing on the microporous surface structure (12) a flock or flock adhesion material.

Provided is a damping pad with low compression set, which is prepared by a method comprising the following steps: (1) providing a polymer comprising a thermoplastic ether ester elastomer, in which the polymer material has specific melt flow index, Shore D hardness, tensile modulus, density, and elongation at break; (2) melting the polymer material to obtain a molten polymer material; (3) adding nitrogen gas or carbon dioxide into the molten polymer to obtain a mixture; (4) turning the mixture into a supercritical state and compounding the mixture, to obtain a supercritical fluid blend; and (5) injecting and molding the supercritical fluid blend to obtain the damping pad with low compression set which has compression set of 40% or less, deceleration value of 20 or less, and rebound resilience of 50% or more.

Provided is a damping pad with low compression set, which is prepared by a method comprising the following steps: (1) providing a polymer comprising a thermoplastic ether ester elastomer, in which the polymer material has specific melt flow index, Shore D hardness, tensile modulus, density, and elongation at break; (2) melting the polymer material to obtain a molten polymer material; (3) adding nitrogen gas or carbon dioxide into the molten polymer to obtain a mixture; (4) turning the mixture into a supercritical state and compounding the mixture, to obtain a supercritical fluid blend; and (5) injecting and molding the supercritical fluid blend to obtain the damping pad with low compression set which has compression set of 40% or less, deceleration value of 20 or less, and rebound resilience of 50% or more.