Described herein are physically crosslinked, closed cell continuous multilayer foam structures that includes a foam layer comprising polypropylene, polyethylene, or a combination of polypropylene and polyethylene and a polyamide cap layer. The multilayer foam structure can be obtained by coextruding a multilayer structure comprising at least one foam composition layer and at least one cap composition layer, irradiating the coextruded structure with ionizing radiation, and continuously foaming the irradiated structure.

A weather seal includes an elongated micro-cellular foam bulb, and an elongated micro-cellular foam fin element attached to an extending along the length of the foam bulb. The fin elements includes a spine having opposed planar surfaces and at least one microcellular foam barb extending outwardly and at a downward angle from each surface and along the length of the spine. As an alternative to barbs, another option is to use a higher durometer foamed thermoplastic elastomer in a hollow circle shape that would push into a retention pocket. A t-slot version that has a foamed bulb and a polypropylene base is another option.

A dispenser used for discharging a mixture of gas and a paste material includes: a nozzle part provided in a tip end part of a body and having a tip end opening through which the mixture is discharged; a flow path extending from a mixture introduction part to the tip end opening through a hollow space of the nozzle part; a needle part movable in the flow path of the nozzle part to open and close the flow path; a driving part that drives the needle part; and a stopper part that limits an operation range of the needle part. The nozzle part has a tapered section in which an inside diameter of the flow path of the nozzle part decreases toward the tip end opening. Also provided is a stopper position adjusting part that adjusts a stop position defined by the stopper part.

A resin sheet is provided that provide both light-weight properties and mechanical strength using a thermoplastic resin with high deflection temperature under load. The resin sheet is formed from a thermoplastic resin, including: a core layer being a foam resin layer; and skin layers located outward of the core layer as determined along the thickness direction, the core and skin layers forming a continuity. The core layer includes a region A1 and regions A2 each located between the region A1 and the associated skin layer. The regions A2 has a lower average porosity than the region A1, said average porosity being lower than 50%. The thermoplastic resin has a deflection temperature under load not lower than 90° C. The resin sheet has a thickness of 1 to 40 mm. Each skin layer has a thickness of 5 to 50% of the thickness of the resin sheet.

A mold for extrusion molding includes an extrusion port and a plastic channel. The extrusion port is configured to extrude a plastic composition containing at least one kind of plastic. The plastic channel is configured to cause the supplied plastic composition to flow to the extrusion port. The plastic channel includes a first channel, a second channel, and a third channel. The second channel is connected to the first channel and has a channel cross-sectional area gradually decreasing downstream in a flowing direction of the plastic composition. The third channel is connected to the second channel and configured to cause the plastic composition to flow to the extrusion port. The third channel has a channel cross-sectional area gradually decreasing downstream in the flowing direction of the plastic composition.

A foam molding apparatus and a foam molding method thereby are proposed. The foam molding apparatus includes a foaming agent supply unit configured to supply a foaming agent, a molten resin supply unit configured to supply molten resin, a fixed mixing unit configured to produce a foaming resin-critical solution by mixing a foaming agent supplied from the foaming agent supply unit and molten resin supplied from the molten resin supply unit through a rod-shaped body, and a molding unit configured to mold a foam molding product using the foaming resin-critical solution supplied from the fixed mixing unit. Accordingly, it is possible to produce a foaming resin-critical solution by uniformly mixing a large amount of high-viscosity gel-state molten resin and a high-pressure compressed and low-viscosity foaming agent, using high-strength multiple channels.

A foam molding apparatus and a foam molding method thereby are proposed. The foam molding apparatus includes a foaming agent supply unit configured to supply a foaming agent, a molten resin supply unit configured to supply molten resin, a fixed mixing unit configured to produce a foaming resin-critical solution by mixing a foaming agent supplied from the foaming agent supply unit and molten resin supplied from the molten resin supply unit through a rod-shaped body, and a molding unit configured to mold a foam molding product using the foaming resin-critical solution supplied from the fixed mixing unit. Accordingly, it is possible to produce a foaming resin-critical solution by uniformly mixing a large amount of high-viscosity gel-state molten resin and a high-pressure compressed and low-viscosity foaming agent, using high-strength multiple channels.

A method of manufacturing a fluid control device includes extruding a polymer melt into a chamber defined by an outer surface of a support structure and a disintegrable metallic tubular member disposed at the support structure, the polymer melt comprising a high heat polymer and a foaming agent, the high heat polymer having a heat deflection temperature of about 100° C. to about 300° C. measured at 1.82 MPa in accordance with ASTM D648-18; sealing the chamber; and foaming the high heat polymer to produce a porous filtration medium in a compacted shape.

A method of manufacturing a fluid control device includes extruding a polymer melt into a chamber defined by an outer surface of a support structure and a disintegrable metallic tubular member disposed at the support structure, the polymer melt comprising a high heat polymer and a foaming agent, the high heat polymer having a heat deflection temperature of about 100° C. to about 300° C. measured at 1.82 MPa in accordance with ASTM D648-18; sealing the chamber; and foaming the high heat polymer to produce a porous filtration medium in a compacted shape.

Graphene-modified polymeric foam materials are provided that are amenable to conventional foams to yield articles with superior properties relative to like articles absent the graphene cell modifier. Graphene-based cell modifiers are incorporated in the polymer before or during the foaming process to not only improve the mechanical, thermal, electrical, fire retardant, or barrier properties of the polymer matrix itself, but also help modify the size, density, and morphology of cells in the foam, thereby tailoring the properties of the final foam articles. The graphene-modified polymeric foam materials may be utilized for the manufacturing of articles for mechanical, thermal, noise reduction, or sound absorption applications. The graphene-modified foams and articles made thereof have the advantages higher mechanical strength, better thermal stability, and better sound absorption properties as compared to the conventional polymeric foams such as materials made by copolymer polyol.